Pradeep Kumar Sharma

FPA of component are checked for new development ,process change & new source .These parts checked dimensionally & metallurgical as per drawing. Handling and good command of Profile projector, Surface finish tester, Hardness testing machine And Micrometer, Vernier Caliper, Height Gauge, Bore Gauge, and UTM ,Tensile Testing M/C etc.To analysis non conformity and take immediate corrective with CFT. To do process improvements.Coordination with Design department for new projects/model/part design and drawing corrections.Making monthly MIS and coordinates with concerned department to reduce PPM.To prepare SOP for process change, Quality alerts, Inspection Checklists, Standard Charts for sub assy.Responsible for prepare and maintain the documents require as per IATF-16949:2016Responsible for first part approval and p-charts.Daily rejection analysis and corrective and preventive action.Important role in customer audits and corrective andpreventive actions. To do PDIR, FPA, Layout Inspecti

Conducted on-the-job training for Quality Inspectors on quality faults, root cause analysis, documentation, and customer complaint handling. ▪ Responsible for reducing shop floor rejection and rework through continuous process monitoring and corrective actions. ▪ Prepared and maintained Statistical Process Control (SPC) charts as per defined plans. ▪ Conducted Layout, Process, and Product Audits; implemented corrective actions based on findings. Created PPM trend reports and Pareto Charts (defect-wise and part-wise) for data-driven improvement. ▪ Led Red Bin Analysis with cross-functional teams (CFT) and implemented effective countermeasures. ▪ Actively participated in Customer QAV Audits for all major clients. ▪ Ensured compound usage matched the datasheet and was within shelf life limits. ▪ Monitored correct stacking procedures (e.g., hollow stacked in clean trays) and ensured standard work practices. ▪ Verified availability of all required inputs for the extrusion process to achieve quality output. ▪ Ensured green hollow/tube extrusion only after setting approval from line supervisor, process engineer, or QC personnel. ▪ Maintained Die Storage Rack, ensured die calibration, and monitored all process/product parameters. ▪ Maintained documentation for 4M changes, Poka-yoke systems, SPC, and perishable tool monitoring. ▪ Verified that all temperature gauges and set temperatures on extrusion equipment were within tolerance limits before production startup. ▪ Ensured SOPs and Work Instructions (WI) were available at the shop floor and that operators were trained on their use. ▪ Used SCADA systems and tracked Training Plan vs Actual in the extrusion area. ▪ Led Internal PPAP activities for all New Product Development (NPD) parts, ensuring readiness before customer PPAP. ▪ Maintained Error Proofing Verification Records and addressed any deviations fou