Manjith Manoharan

• Led end-to-end Quality Assurance processes aligned with IS09001:2015, AS9100D, and customer-specific standards, ensuring consistent product compliance and operational excellence. • Executed First Article Inspections (FAI) as per AS9102, developed quality plans and inspection reports for new product development, and interpreted customer engineering drawings for production readiness. • Co-ordinating with team for CMM programming and operation (ZEISS CALYPSO SPECTRUM3). • Conducted Internal FOD and Configuration Audits; implemented root cause analysis tools and corrective actions to strengthen the Quality Management System (QMS). • Managed quality control processes across raw materials, in-process, and finished products, ensuring adherence to quality standards and minimizing defects. • Participated in cross-functional meetings to resolve internal quality issues and drove continuous improvement through monthly metrics and RCA tools. • Collaborated with design, procurement, and production teams for supplier quality management, product change control, new component introduction, and tooling/testing requirements. • Oversaw and maintained quality documentation including SOPs, inspection records, deviation logs, and audit reports to ensure full traceability and regulatory compliance. • Led the preparation and readiness for internal and external audits, maintaining accreditations (e.g., IS09001:2015, AS9100D), and ensuring compliance with global and local regulatory requirements. • Implemented calibration controls for tools and instruments; managed data preservation systems and reported QC trends to senior management. • Supported the deployment and continuous improvement of AS9100D QMS through employee training, documentation, and process optimization. • Monitoring measurement analysis and evaluation of functional and quality objectives to ensure alignment with established targets.

• Developed and implemented quality control plans, including tolerance criteria, inspection methods, and comprehensive quality documentation, ensuring consistent adherence to standards and reducing defects at every stage of production (incoming, first article, line, and final inspections). • Led proactive risk management through PFMEA and root cause analysis (5 Whys), identifying potential issues and implementing corrective actions to mitigate future occurrences and improve manufacturing processes. • Reviewed technical drawings, blueprints, and specifications for accuracy, ensuring seamless integration into workflows and maintaining high production standards. • Collaborated with cross-functional teams to communicate quality issues, update stakeholders on quality-related matters, and drive continuous improvement through problem-solving techniques, resulting in improved production efficiency and customer satisfaction. • Managed non-conformance registers, calibrated instruments, and verified supplier documentation (COO, COC, MTC, dimensional reports) to ensure regulatory compliance and quality standards were met across the supply chain. • Maintained detailed records of inspections, tests, and audits for traceability and management review, ensuring all documentation was up to date and compliant with internal and external audit requirements. • Assisted in external audits (ISO, customer) and supported the organization in maintaining certifications and meeting regulatory requirements, contributing to quality assurance and compliance. • Gained experience with CMM programming and operation (ZEISS CALYPSO SPECTRUM3) and quality inspection of vertical submerged pumps and centrifugal pumps, expanding expertise in product testing and performance validation. • Applied knowledge of fabrication, welding processes, and design software (SolidWorks & AutoCAD) to contribute to product development and ensure manufacturability in line with quality standards.

• Optimised production processes by ensuring strict adherence to product quality standards, minimising defects, and improving overall efficiency. • Gained hands-on experience through participation in annual and lATF audits, contributing to continuous compliance and process improvements. • Maintained a high standard of cleanliness and organization by implementing and upholding 5S practices, while strictly adhering to all safety regulations. • Operated advanced machinery including StarragHeckert CWK800 and DMG DMC 80H Duo Block HMC, ensuring precise and accurate machining operations. • Ensured daily checklist items were thoroughly checked and documented, maintaining operational efficiency and preventing machine downtime. • Monitored tool performance and prepared tooling for job setups, optimizing production flow and minimizing setup times. • Assisted in the development of new jobs and ongoing job setups, ensuring smooth transitions and efficient production. • Conducted line inspections and First Article Inspections (FAI) to ensure compliance with quality standards and specifications. • Provided timely corrective actions and machine adjustments based on CMM reports and machining part specifications to ensure quality output.