Ashish Paul

Led and supported production and quality teams during daily shift operations to meet output, delivery, and quality targets. Coordinated manpower assignments based on skill levels, production priorities, and workload demands. Ensured compliance with AS9100 and ISO 9001 quality systems, including inspection, documentation, and traceability requirements. Supervised in-process and final inspection activities, supporting FAI/FAIR, NCRs, MRBs, and corrective actions. Worked closely with machinists, technicians, engineering, and maintenance teams to troubleshoot production, quality, and workflow issues, minimizing downtime and rework. Enforced safety, 5S, and standard work practices, fostering a safety-first and quality-driven shop-floor culture. Coached, trained, and mentored team members to improve performance, skill development, and engagement. Supported continuous improvement initiatives focused on productivity, cost reduction, and first-pass yield improvement. Maintained audit readiness and supported internal and external audits as required.

Led daily manufacturing operations with a focus on quality, team development, and process optimization. Improved staff performance and engagement through targeted coaching and training, resulting in a 20% boost in development metrics and 10% increase in first-pass yield. Collaborated with QA to implement CAPA plans, reducing repeat non-conformances by 40%. Streamlined audits and documentation, improving AS9100 compliance and reducing retrieval time by 40%. Enhanced workflow efficiency in timecard processing, cutting errors by 30% and approval times by 25%. Key Responsibilities: -Directed daily manufacturing operations, ensuring adherence to quality standards and production schedules. -Led performance evaluations and coaching initiatives to enhance team efficiency and morale. -Delivered training programs for 30+ team members focused on inspection and quality control techniques. -Partnered with QA and cross-functional teams to implement compliance, corrective, and preventive action plans. -Oversaw audit readiness, timecard processing, and workflow optimization for enhanced accuracy and speed. -Managed documentation systems including inspection reports and audit trails, streamlining access and traceability. Key Achievements: -Boosted staff development metrics by 20% and increased employee engagement by 12% through structured coaching programs. -Improved first-pass yield by 10% after training teams in advanced inspection techniques. -Led audits that resulted in a 30% increase in calibration adherence, aligning operations with AS9100 standards. -Achieved a 40% reduction in repeat non-conformances through successful CAPA implementation. -Streamlined timecard processing, reducing errors by 30% and approval times by 25%, enhancing payroll accuracy. -Centralized reporting systems, cutting document retrieval time by 40% and improving overall operational efficiency.

As a Composite Manufacturing Technician at Formula Solutions Inc., I specialize in fabricating and assembling high-performance composite structures for aerospace and advanced manufacturing. My expertise includes precision layup, CNC trimming, quality assurance, and process optimization, ensuring compliance with AS9100 standards. Key Responsibilities: -Composite Layup & Resin Infusion: Hand layup, vacuum bagging, and resin infusion to create lightweight, high-strength components. -Tooling & Mold Preparation: Mold setup, surface preparation, and curing process management. -CNC Trimming & Machining: Cutting and finishing composite parts with precision to meet design specifications. -Assembly & Bonding: Structural adhesive application and composite-to-metal bonding. -Quality Control & Inspection: Non-destructive testing (NDT), dimensional checks, and defect analysis. -Process Optimization: Implementing Lean Manufacturing techniques to improve efficiency. Key Achievements & Projects: -Reduced Production Time: Improved resin infusion efficiency, reducing cycle time by 15%. -Precision Aerospace Components: Assisted in manufacturing lightweight, high-strength composite parts for aerospace applications. -Material Innovation: Worked with carbon fiber, Kevlar, and aramid composites for enhanced performance. -Quality Enhancement: Reduced defects by refining layup techniques and inspection procedures. -Cross-functional Collaboration: Partnered with engineers and production teams to optimize composite component integration. With expertise in composites, CAD/CAM, CNC machining, and aerospace manufacturing, I am committed to advancing lightweight structures and precision engineering in the aerospace industry

As a Manufacturing Engineer, I was responsible for enhancing production efficiency, optimizing manufacturing processes, and ensuring high-quality standards. My role focused on process improvement, cost reduction, and Lean Manufacturing principles to drive operational excellence. Key Responsibilities & Achievements: Process Optimization & Efficiency: Led initiatives that increased production efficiency by 20%, reducing downtime and improving workflow. Quality Assurance & Defect Reduction: Implemented Six Sigma methodologies, reducing defects by 30% through root cause analysis and corrective actions. Lean Manufacturing & Cost Reduction: Applied Lean principles to minimize waste, cutting material consumption by 15% and optimizing resource utilization. CNC & Automation Integration: Improved CNC machining processes, reducing cycle times while enhancing accuracy and precision in manufacturing. New Product Introduction (NPI): Assisted in design-for-manufacturing (DFM) strategies, ensuring seamless integration of new product lines. Supplier & Vendor Coordination: Strengthened supplier relationships to maintain quality and reduce procurement costs by 10%. Team Training & Development: Conducted training programs to upskill production teams on equipment handling, safety protocols, and quality control best practices. Major Projects: Production Line Optimization: Redesigned the factory layout, cutting material handling time by 25%, improving workflow efficiency. Sustainable Manufacturing Initiative: Implemented an energy-efficient strategy that lowered operational costs by 10%. Fixture & Tooling Design: Developed custom jigs and fixtures, reducing rework and increasing assembly precision. My expertise in CNC machining, and quality control has allowed me to drive efficiency, improve manufacturing processes, and enhance product quality. Passionate about innovation, I thrive on solving complex manufacturing challenges and continuously improving operations.

As a Quality Assurance Team Lead, I played a crucial role in driving process improvements, reducing defects, and ensuring compliance with ISO 9001, ISO 14001 standards. I managed quality control operations, led cross-functional teams, and implemented advanced inspection techniques to enhance production efficiency and product reliability. Key Responsibilities: Led a team of quality engineers and inspectors, overseeing in-process and final inspections, audits, and compliance reviews. Implemented Six Sigma and Lean Manufacturing strategies to improve process efficiency and defect reduction. Conducted Root Cause Analysis (RCA) and Corrective and Preventive Actions (CAPA) to eliminate recurring issues. Optimized Statistical Process Control (SPC) and introduced real-time data tracking to enhance decision-making. Managed supplier quality audits, improving vendor performance and reducing material rejections. Spearheaded training programs to enhance workforce competency in quality standards, 5S, and problem-solving methodologies. Major Achievements & Project Highlights: Reduced Defect Rate by 30% – Led process optimization initiatives using DMAIC methodology, streamlining workflows, and improving product quality. Enhanced Inspection Accuracy – Introduced CMM, ultrasonic testing, and non-destructive testing (NDT), reducing rework costs. Automated Quality Reporting – Developed a data-driven dashboard in Python and Excel, improving real-time defect tracking. Supplier Quality Enhancement – Strengthened vendor evaluation systems, reducing supplier-related defects by 25%. Lean 5S Implementation – Standardized workplace organization, boosting efficiency and reducing non-value-added activities. Through proactive leadership, data-driven decision-making, and continuous improvement initiatives, I significantly contributed to operational excellence, waste reduction, and product reliability.

As a Design Engineer Intern, I worked on aerospace component design, CAD modeling, and structural analysis, gaining hands-on experience with industry-leading software and engineering principles. My role required close collaboration with senior engineers to develop, and validate aircraft structures and mechanical components, ensuring weight efficiency, durability, and manufacturability. Key Responsibilities: -3D Modeling & CAD Design – Designed fuselage sections, wing structures, and mechanical assemblies using CATIA V5 and SolidWorks, ensuring compliance with aerospace standards. -Finite Element Analysis (FEA) – Conducted stress analysis and structural optimization using ANSYS, enhancing performance and reducing material usage. -Composite Material Applications – Assisted in the design and testing of composite components, leveraging CFRP for lightweight, high-strength solutions. -Reverse Engineering & Design Modifications – Improved existing legacy aircraft components, ensuring enhanced durability and extended service life. -Technical Documentation – Created detailed technical reports, manufacturing drawings, and BOMs, supporting quality control and production teams. Key Achievements: -Aircraft Wing Spar Optimization – Reduced weight by 15% while maintaining load-bearing capacity through FEA-driven design improvements. -Landing Gear Enhancement – Designed a shock-absorbing landing gear assembly, improving structural resilience and operational safety. -Cost Reduction Initiative – Suggested design modifications that improved manufacturability, cutting production costs by 10%. -Process Automation – Developed CAD macros to automate repetitive modeling tasks, improving efficiency by 20%. This strengthened my expertise in aerospace design, structural analysis, and composite materials while refining my ability to work in a fast-paced, high-precision engineering environment. Looking forward to applying these skills in future aerospace design and manufacturing roles.

aerospace manufacturing. I gained expertise in composite layup techniques, vacuum bagging, autoclave curing, and non-destructive testing (NDT) methods. The coursework covered advanced materials like carbon fiber, Kevlar, and fiberglass, focusing on their mechanical behavior and performance under various loading conditions. I developed hands-on experience in CAD/CAM software, CNC machining, and additive manufacturing for composite structures. The program emphasized quality assurance, AS9100 compliance, and lean manufacturing principles. Additionally, I worked on real-world projects involving stress analysis, EMI/EMC verification, and failure analysis of aerospace components. My training equipped me with the technical proficiency and problem-solving skills essential for designing, manufacturing, and maintaining high-performance aerospace structures.

I hold a Bachelor's degree in Aerospace Engineering from Chandigarh University, where I gained a strong foundation in aerodynamics, propulsion, structures, and materials. My coursework covered aircraft design, composite materials, CAD/CAM, and finite element analysis (FEA). I developed expertise in CATIA V5, SolidWorks, and AutoCAD, applying these tools in design projects and internships. My hands-on experience includes structural analysis, EMI/EMC verification, and quality assurance, with a focus on AS9100 and ISO 9001 standards. I worked on manufacturing processes, stress analysis, and material selection for aerospace applications. Additionally, my CATIA internship at Aerosphere Engineering enhanced my design and modeling skills. My academic excellence (4.017 GPA in post-grad) reflects my dedication to technical problem-solving and continuous learning, positioning me for roles in aerospace design, manufacturing, and quality engineering.