Mike Zamora
Vice President of Continuous Improvement and Strategic Projects @ AirLife
About
I am an entrepreneurial-minded, Lean Six Sigma Master Black Belt trained, operations and engineering executive with a passion for growing businesses, teams, and individuals through continuous improvement and the pursuit of excellence. My history of leading change and growth in manufacturing, engineering, and supply chain operations has given me experience in steering domestic and international multi-facility operations through periods of growth, transformation, and sometimes, crisis. I'm a resourceful leader with extensive experience in building, empowering, and leading high-performing teams, while ensuring continuous learning and personal development of teams and staff. I've been fortunate to own and operate my own businesses providing consulting and contract manufacturing services, and an orthopedic device startup. Most recently, I've been part of the executive leadership team at SunMed/AirLife through a period of growth from under $50M in annual sales to over $750M in under 10 years. This was achieved through a combination of organic growth and several key acquisitions and mergers. I'm proud to have been part of dynamic companies and amazing teams that have made a difference in the healthcare industry, improved patient outcomes, and provided great jobs and growth opportunities for their employees. MedTech | Medical Technology | Medical Devices | Operational Excellence | Manufacturing Operations | Global Operations | Continuous Improvement | Mergers & Acquisitions | Private Equity | Change Leadership | Lean Six Sigma | Master Black Belt | Engineering | Product Development
United States
Grand Rapids Metropolitan Area
Medical Device
Strategic Planning, Business Development, Acquisitions, Business Transformation, Project Management, Project Engineering, engineer, operations , Continuous Process Improvement, Change Management, Culture Change, Leading Positive Change, Mergers & Acquisitions (M&A), Six Sigma Black Belt, Lean Management, Lean Thinking, Lean Tools, Lean Process Improvement, Lean Operations, Manufacturing Process Improvement
Experience

Vice President of Continuous Improvement and Strategic Projects
Grand Rapids, Michigan, United States
Oversee global continuous improvement program, Project Management Office (PMO), and global automation team with a comprehensive cost savings, integration, and synergy project portfolio of $45M. Manage integration of operations for multiple transformational acquisitions simultaneously. Lead development and ongoing management of engineering test lab team and facilities. • Achieved $8.5M in annualized EBITDA benefit from integration synergy and cost savings projects within the first six months of a major acquisition. • Started first PMO in company history to manage projects ranging from new product development to cost savings and integration/synergy. • Initiated first formal global Lean/Six Sigma initiative.

Senior Vice President of Operations
SunMed
Grand Rapids, MI
Oversaw manufacturing operations at six global manufacturing sites (two in the US, three in Mexico, and one in China). Managed optimization of global manufacturing footprint and facility consolidation. Collaborated daily with executive team and teams on-site to define operational strategy in line with company vision and goals. Liaised between Plant Managers, support staff, and other functional leads to set goals, objectives, and priorities. Monitored customer, operational, and financial performance. • Led global standardization of metrics and best practices for operational excellence. • Steered backorder reduction initiative, which created additional capacity and tripled production output to accomplish $2M reduction in backorder within first six months. • Spearheaded integration of common ERP and MRP systems across all manufacturing sites. • Drove continued integration activities for successful consolidation of SunMed, Salter and Westmed as one company with common systems, processes, culture, and direction.

VP of Operations and Global Engineering
SunMed
Grand Rapids, MI
Directed Asian operations and global engineering activities for all product engineering, new product development, and manufacturing/process engineering for combined companies. Steered company-wide continuous improvement and cost reduction program. Defined clear goals and priorities for product improvements, product line extensions, custom products, and all other global engineering activities. Monitored financial and operational performance of plant in China. • Created and executed Value Improvement Program (VIP), which exceeded 3% annual COGS reduction globally. • Initiated and headed $3M - $5M of VIP projects per annum. • Established key competencies in-house to minimize dependency on external resources and suppliers for critical materials and manufacturing processes and maximize product margins.

Vice President Operations
SunMed
Grand Rapids, Michigan, United States
Led manufacturing, supply chain, product and quality engineering, and distribution for Grand Rapids, Michigan and Zhuhai, China operations. Administered annual COGS budget process and monthly P&L performance globally. Instituted organizational structure to improve utilization of US and China people and resources. Oversaw $750K - $1.1M annually in capital investment. • Drove continuous cost improvements of 3.5% to 5.5% of annual COGS. • Managed $300K investment in latest canteen construction project at Zhuhai facility in 2016.

Director of Contract Manufacturing
Grand Rapids, Michigan, United States
Transitioned newly acquired Ethox division of SunMed from Buffalo, New York to Grand Rapids, Michigan headquarters. Managed end-to-end transition efforts, including customer/employee relations, equipment transfer, quality system transfer, process and equipment validations, and facility shutdown. Migrated multiple product lines for contract manufacturing customers of FDA Class I, II, and III products as well as an FDA Class II drug/device combination product to meet regulatory requirements of FDA 21CFR210 and 21CFR211. Oversaw facility validation in Grand Rapids, including addition of ISO 14644-1 Class VII certified clean room. • Relocated injection molding to SunMed AP in Zhuhai, China. • Achieved maximum retention of all customers that agreed to move product lines.
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