Xin Luo
Project Manager @ DJI
About
As a Project Manager at DJI, I lead New Product Introduction (NPI) and site transfer initiatives, overseeing the launch of 10 product models within six months, while reducing lead times by 50% and maintaining a monthly output of over 2,000 units. Collaborating with cross-functional teams across engineering, quality, planning, and suppliers, I drive production readiness, resolve issues, and ensure the seamless execution of launch milestones. My efforts in coordinating dual-phase product validations between China and the U.S. have minimized launch risks and significantly reduced downstream issues. With a Bachelor's degree in Mechanical Engineering from Penn State University, I bring expertise in manufacturing process improvement, production ramp-up, and quality systems such as PPAP, PFMEA, and control plans. My recent focus has been on establishing and scaling North American assembly operations, enabling smooth production transitions and fostering operational independence for outsourced teams. Through my work, I strive to deliver efficient, high-quality, and sustainable manufacturing solutions.
United States
Norwalk
Electrical & Electronic Manufacturing
Manufacturing Process Improvement, Production Ramp-Up, New Product Introduction / NPI, Manufacturing Operations, Project Management, Project Planning, 配置管理, 制造工程, APQP, 供应商质量, 生产流程, DFMEA, 客户质量, 标准化工作, PPAP, 风险评估, English, Communication, Problem Solving, Presentations
Experience

Project Manager
• Owned NPI and site transfer execution for 10 product models within 6 months, reducing launch lead time by 50% and supporting sustained monthly output of 2,000+ units. • Led cross-functional teams across process engineering, industrial engineering, quality, planning, and external vendors to drive production readiness, issue resolution, and launch milestone execution. • Coordinated dual-phase product validations between China and the U.S., identifying launch risks early and reducing downstream launch issues by 80%. • Managed launch tracking, risk escalation, readiness reviews, and execution alignment across engineering, quality, production, and supplier teams.

Process Engineer
Los Angeles County, CA
• Led the 0-to-1 setup of DJI’s North America assembly facility, including line layout design, equipment installation, logistics flow planning, workstation setup, and MES / ERP integration. • Developed and implemented SOPs for assembly, testing, packaging, operator training, and knowledge transfer across internal and outsourced production teams. • Established site-wide quality control processes within 2 months, improving FPY from 60% to 85% on key product lines through IPQC, defect analysis, yield tracking, and process monitoring. • Supported production ramp-up, process validation, issue troubleshooting, and cross-functional launch readiness for multiple hardware assembly programs.

Advanced Quality Engineer
Fuyao Glass America Inc
Dayton, OH
• Supported Lucid and Tesla programs by ensuring compliance with customer specifications, quality standards, process requirements, and manufacturing control expectations. • Managed PPAP activities including risk assessments, DFMEA, PFMEA, control plans, process validation, KPI analysis, and product homologation readiness. • Partnered with production, engineering, and customer-facing teams to investigate quality issues, support corrective actions, and maintain program readiness.

Technical Supervisor
Fuyao Glass America Inc
Dayton, OH
• Planned and scheduled production activities by balancing customer demand, manpower, resources, and line capacity to support stable manufacturing flow. • Improved shift yield from 93% to 96.5% within 5 months through workflow standardization, operator training, and work-instruction development. • Supervised frontline production execution, supported issue escalation, and reinforced standard work across production teams.
Xin Luo's Contact Information
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