Wellington Cesar da Silva
Senior Mold Design @ North American Lighting, Inc.
About
20 years working in the plastics industry automotive / Toolshop as a specialist in product and mold plastics engineering industry with solid knowledge from design to approval of the plastic part on the customer. KEY EXPERIENCES • In shorten time from mold concept design to mold release; • In improve quality and reduce mold cost to meet program target. • In work closely with designers and vendors to drive continuous improvement in both design. • In international people management / engineering plastic products and molds. • In Chinese engineering and management culture of this country. • In clients from various parts of the world in the automotive and white goods plastics industry. • In developing standards and policies for working in large companies. • In designs of plastic molds (injection, blow, Rotational Molding, Thermoforming, SMC) • In feasibility (DFM) studies to determine functionality (product and mold). • In polymeric materials - PC, PPS, PEI, PBT + PET, ABS, PC + ABS, PA, PP, PE and ASA. • In metal stamping projects (Cutting, bending, fountain) • In tooling national and international level. (China-Korea-USA-France-Italy) • In Try-out at national and international companies. (China-Korea-US-France-Italy) • In molds for all plastic parts for automotive, electronics and home appliance level. • In mold design large to 50T in the automotive sector.(BUMPER-PANEL-DOOR) • In every cycle of creation tool (quote from the physicist and approved product) • In 2D-3D CAD design with AUTO CAD- PROE 1.0 to ProE 3.0 –UG NX3 to NX12. • In CAE mold design • In-Flow analyzes fill / warp / Cooling. • In project CAM Mastercam Lathe Mill CNC machining. • In modeling for reverse engineering through scanning or scanner. • In CNC Lathe Mill Erosion adjustment and bench. • In injection molding and blow molding and plastic characteristics and properties. • In meetings for approval of projects at national and international level.
United States
Greater Evansville Area
Automotive
Injection Molding, Automotive, Pro Engineer, Solidworks, Manufacturing Operations Management, Product Design, Lean Manufacturing, 5S, PPAP, Catia, FMEA, Manufacturing, Product Development, PDCA, Kaizen, Design de produtos, Indústria manufatureira, Gestão de operações de fabricação, SolidWorks, Metodologia Kaizen
Experience

Senior Mold Design
Evansville, Indiana e Região, Estados Unidos
Create designs thermoplastic/thermoset injection molds to produce big Multicolor Head lighting for automotive parts in accordance with company manufacturing standards ( US/JAPAN) and provides technical support and training to Tooling Engineers for new mold designs implemented into production..

Tool Mold Specialist.
GP-Global Project - Shenzhen-China
Shenzhen City, China
Consulting in project development and monitoring of construction of molds for companies in Brazil and partners in China. Development designs of plastic molds injection / blowmold in the automotive, electronics and white goods sector. As well as monitoring of building tools and Try-outs for vendors scattered throughout China.

Tool Mold Design Manager.
Tooling Worldwide Group - Shenzhen - China
Shenzhen City, China
I was hired to lead an engineering unit TWGroup 8 Chinese in Shenzhen, China. The company molds built in China for companies located in Italy, Brazil and US. My main role as a leader in this area was to be the bridge between the countries cited by ensuring that the tools built in China were manufactured exactly according to the standards, rules and requirements of customers applying all my know-how in plastic molds. Chinese officials directed directly through weekly meetings and directly on their computers to ensure the goal of every company in the design and construction of various tools that reached 50 tons. Constantly dealing with Chinese / English / Italian languages. Accompanied with the Chinese the try-outs in various tooling spread in China along with travel to some countries in Asia. Effected the engagement and leadership of the team reporting the entire plan to the director of the company. Helped the visits of Brazilian, American and Italian clients in their stays in China helping with communication and development of their respective work in China.

Tool Mold Design.
Global Tools - Sao Paulo - Brazil
São Paulo e Região, Brasil
Projected plastic molds with UG-NX and Pro Engineer software for automotive, electronics and white goods industry with a diverse range of models, dimensional and technical complexities, internal and external parts of Automotive use Ex: Internal Side Panel Doors, Columns A, B, C, Fender Line, deflectors, mirrors, sills, bumpers and other instruments panels. Since the development of the surface areas until the final closing of the mold design involving the entire system including hot runner injection, the whole system including extraction negative areas, and cooling system. These projects had a very large degree of responsibility because they were made in Brazil and the construction of molds made in Italy, China or Korea. Initiated the project and guided international suppliers through video conferencing done with designers and managers in China-Italy-Korea. Effected meetings to analyze pre-design and design of the product before you begin monitoring the development in parallel technical information. Performed development, monitoring of new projects, products and templates for modifications, Critical Analysis of Products, injection molds, FEMEA, Try-out and simulated movements. Elaborated modifications and upgrades to existing products, according to the plan and requests the company with customers. Accompanied Try-out on customers both in Brazil and abroad by analyzing the product and approving the same. Performed studies to budget for feasibility studies and tools. Worked in teams to develop solutions and feasibility (DFM) product with the engineering of the automakers. The project met direct and indirect customers such as: (Plascar, Faurecia, Visteon, PSA, Fiat, Volvo, Scania, Ford, Mercedes Benz, Volkswagen, General Motors).

Tool Mold Design.
Pompéia - São Paulo e Região, Brasil
Projected plastic molds with complex geometries and consistent mechanisms (injection / blow / roto-molding / thermoforming), performed modifications and upgrades to existing products, according to the plan and requests the company performed this work through the 3D / 2D modeling with ProEngineer software. Projects met both direct and indirect, such as customer: (Visteon, PSA, Unipac, Volvo, Scania, Ford, Mercedes Benz, Volkswagen, Mann Filter, Monsanto, Parker, Intermed, Lorenzetti etc ...) Performed meetings to analyze pre-design and product design before starting development, monitoring technical information through technical reports (schedules and follow-up) for the implementation of tools .Atuava team in developing materials for specific components for injection and blow molds , conducting research aimed at discovery of new production methods and new solutions in industrial components that meet quality standards and operating instructions area. Used instruments and devices related to the field, including three-dimensional CNC to perform product design, modification and maintenance tools and measurement.
Education

Exact Engineering and Technical
The course consists of areas of humanities (history of art and design, sociology), technology (design, materials, manufacturing processes) and artistic creation (computer graphics, drawing from observation). Labour Market: The product designer will be able to act in different industry sectors: metalworking, electronics, ceramics, furniture, utilities, packaging, in companies of different sizes - from multinationals to micro enterprises, design offices and research institutes , developing projects or integrating teams. Assesses the needs of consumers and, on this basis, prepare various types of products, participate in making and marketing of new parts and work on improvement of existing ones. You can still act as a professional, a freelancer or entrepreneur, producing objects of your own design.
Wellington Cesar da Silva's Contact Information
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