Vineeth Nattuketty Jayarajan
C&I Maintenance Technician @ M Group
About
Experienced Instrumentation Engineer with over 15 years of hands-on experience in the oil & gas, petrochemical, and power sectors across Qatar, Saudi Arabia, and India. Proven track record in managing instrumentation construction, installation, inspection, testing, loop checking, and commissioning of complex Process Control and Safety Instrumented Systems (SIS). Specialized in hazardous area installations (Zone 0, 1, 2) with expertise in explosion-proof, intrinsically safe, and flameproof devices, compliant with IECEx, ATEX, Shell DEP, and client specs from QatarEnergy, Saudi Aramco, and SABIC. Successfully contributed to large-scale greenfield and brownfield projects, shutdowns, turnarounds, and critical maintenance campaigns. Strong coordination with OEM vendors during DCS/ESD/FGS integration, instrumentation packages, and commissioning stages. Familiar with Honeywell, ABB, Emerson, Siemens, Yokogawa, HIMA, and other OEM systems. Core Technical Skills Instrumentation Construction & Supervision (cable laying, JB termination, field installation) Loop Testing, Functional Testing & Commissioning (Process & Safety Systems) Process Instrument Maintenance, Trouble shooting & Calibration. Fire & Gas Systems (Gas Detectors, Flame Detectors, Deluge Valves) SIS / ESD Systems: Shutdown logic testing, valve stroke testing, override simulations DCS/SCADA Integration – Honeywell, Yokogawa, Emerson, Siemens SAT & Pre-Commissioning: Loop folders, cable IR/continuity testing, I/O checks Shutdowns & Turnarounds – Tank Farm Rehabs, Boiler Demolition, Bypass Looping Control System Documentation – P&IDs, Loop Diagrams, Hook-Up Drawings, IO List FAT/SAT Coordination – OEM interface & package integration (skid panels, compressors) HSE Compliance – ePTW, LOTO, ATEX/IECEx zone classification SAP-PM/CMMS – Work Notifications, Job Closure, PM Schedule Execution QA/QC for Instruments – Punch-list clearing, redline markup reviews, handover dossiers Team Coordination – Interface with engineers, vendors, and subcontractors for system readiness Site Survey & Estimation – Bidding stage survey, scope verification, BOQ preparation
United Kingdom
Ilford
Oil & Energy
Instrument Control, NEMA, Field Installation, Site Supervision, material inspection, Power plant , HRSG, Gas Turbines, Instrument Impulse line tubing, Panel installation, kick off meeting, Loop testing , FGS instrumentation, Testing & Commissioning, Planning & Organizing, Technical Support & Supervisory Experience, Safety Practices & Compliance, Analytical Ability & Decision Making, instrumentation Design & Installation, Communication & Team Leadership
Experience

C&I Maintenance Technician
London
Working as part of the Thames Tideway Tunnel project, one of the UK’s largest wastewater infrastructure projects designed to reduce sewage overflow into the River Thames through a major underground tunnel system beneath London. Responsible for Control & Instrumentation (C&I) maintenance activities across critical wastewater and interception systems, supporting safe and reliable plant operations in hazardous and high-risk confined space environments • Maintenance, inspection, calibration, troubleshooting, and functional testing of field instrumentation and control systems.

Instrument Supervisor
Doha, Qatar
Projects Delivered GC22109300 – Early Works for WWTP Upgrade – QatarEnergy GC22109700 – EPIC Package 2 – Demolition of Four Boilers & Dealkalization Plant – QatarEnergy GC221013B0 – Rehabilitation of Storage Tanks, Spheres & Bullets – QatarEnergy EPIC of Refinery 1 Demolition & Early Works – QatarEnergy AKG-2 Underground Cable Failure – Permanent Resolution Plan – QatarGas SPM2, SPM3, SPM4 Bilge High-Level Warning System Installation, Testing & Commissioning – NOC EPIC for Butane Boil-Off Recovery (BOR) – NGL-1 Shutdown – QatarEnergy Key Expertise: Instrumentation installation, commissioning & integration of ICSS and SIS systems following Shell DEP, IEC 60079, and ATEX standards. Supervision of cable routing, junction box installation, glanding, termination, earthing, and tubing. Loop, IR, and functional testing; FAT & SAT coordination with Honeywell, Emerson, and Alderley. Safe decommissioning & demolition of obsolete control systems with DCS/ESD/FGS database and graphics updates. Preventive and corrective maintenance with SAP/CMMS work order management and shutdown calibration using HART communicators. Troubleshooting & fault diagnosis minimizing downtime, coordinating with control room operations. Strict adherence to HSE protocols: PTW, LOTO, confined space, working at height, and hazardous area compliance (Ex d, Ex e, Ex ia). Detailed review and management of P&IDs, ILDs, wiring diagrams, cause & effect charts, and as-built documentation. Technical liaison for vendors and stakeholders, resolving integration and configuration issues, and driving project progress. Impact: Delivered multiple EPC and shutdown projects on time, within budget, and zero LTIs. Improved system reliability and uptime through effective maintenance and troubleshooting. Ensured smooth handover with accurate documentation and stakeholder coordination.

Electrical and Instrumentation Engineer
Doha, Qatar
Project: EPIC FOR FEED STREAM INTEGRATION AND INSTALLATION OF FISCAL METERING SYSTEM AT NGL MESAIEED- QATAR ENERGY Successfully executed installation, integration, and commissioning of three fiscal metering skids for condensate, propane, and butane custody transfer. Managed transition from Emerson prover to Emerson Coriolis flow meters for propane and butane to enhance accuracy and compatibility. Oversaw instrumentation including Rotork MOVs, pressure (PT), temperature (TT, TI), level (LT), flow transmitters (FT), flow control valves (FCV), and gauges, integrated with ABB and dual Allen-Bradley PLCs ensuring system redundancy. Led comprehensive pre-commissioning, commissioning, and SAT activities, including loop checks, functional testing, MCC and PSSR walkthroughs, and OPC server communication validation. Generated detailed test reports and commissioning dossiers. Prepared and reviewed all critical engineering deliverables—P&IDs, IO Lists, Instrument Indexes—to ensure compliance with project specifications and standards. Maintained and tracked punch items for complete issue resolution. Provided extensive vendor coordination and technical support throughout installation and modification phases, supervising cable termination, loop testing, and seamless instrumentation integration. Supported construction with regular site walk-downs, testing status reviews, and strict adherence to safety protocols including Job Safety Analysis (JSA), Method Statements (MS), and Risk Assessments (RA). Coordinated subcontractors, ensuring quality assurance through adherence to standards, completion of loop folders, and testing compliance. Championed safety management, arranging permits to work, conducting regular inspections, and leading toolbox talks to foster a safe working environment throughout project execution. Successfully achieved operational handover with complete documentation, training, and verification ensuring smooth transition to QatarEnergy operations.

Instrument Supervisor
Saudi Arabia
Projects: Jazan Integrated Gasification Combined Cycle Power Block (JIGCC-5) – Saudi Aramco Shutdown: Styrene-1, 2017 – Saudi Petrochemical Company (SADAF) Supervised and executed installation activities including supports, impulse tubing, duct banks, trenches, cable trays, conduits, cable laying, dressing, glanding, termination, junction boxes (JBs), and instrumentation per IFC drawings and Saudi Aramco standards. Conducted shutdown activities including control valve overhauling, calibration, functional testing, and loop checks to ensure operational readiness and safety compliance during plant turnaround. Ensured strict compliance with project specifications, Aramco-approved standards, and international codes including IEC, NEMA, and NEC through close coordination with client inspectors and thorough review of IFC, RLM, and layout drawings. Inspected incoming materials against purchase orders and instrument list specifications to verify quality before site deployment. Developed and maintained a comprehensive punch list database, tracking completion and facilitating timely close-out of outstanding issues. Prepared inspection documents for third-party and internal inspections; participated in audits alongside PID/TPI teams, resolving comments, punch points, and managing Requests for Information (RFIs). Conducted technical reviews of instrumentation drawings, process flow diagrams, cable routing plans, instrument location layouts, instrument datasheets (IDS), and wiring diagrams to ensure design integrity and constructability. Prepared and submitted redline markups (RLMs) for client approval prior to RFI issuance. Maintained effective communication with multidisciplinary teams, providing regular progress updates, site survey findings, and highlighting schedule or scope deviations. Kept detailed records of construction activities including site surveys, as-built verifications, inspection reports, and maintenance logs to support quality assurance and compliance.

Instrumentation and Control Supervisor
Ernakulam, Kerala, India
Installation and integration of third-party metering skid instruments and devices with SCADA system: You are responsible for setting up and integrating metering equipment and devices from external vendors into a SCADA system, which is used for monitoring and controlling various processes. Operation and maintenance activities at various client sites like BPCL, FACT, etc.: You perform operation and maintenance tasks at different client sites, including companies like BPCL (Bharat Petroleum Corporation Limited) and FACT (Fertilizers and Chemicals Travancore Limited). Routine checkup and preventive maintenance jobs for SCADA server, RTU, and Telecom-Intercom: You conduct regular inspections and preventive maintenance tasks for SCADA servers (the central control unit), Remote Terminal Units (RTUs), and telecom-intercom systems. This ensures their proper functioning and avoids potential issues. Attending breakdown jobs and troubleshooting: You respond to breakdowns or malfunctions in the equipment or systems and troubleshoot the issues to identify and rectify the problems promptly. Linking devices using serial data communication, Ethernet Modbus TCP/IP protocol, OPC: You connect various devices and systems using different communication protocols such as serial data communication, Ethernet Modbus TCP/IP protocol, and OPC (OLE for Process Control). These protocols facilitate data exchange and communication between different components. Checking fiber connectivity using OTDR (Optical Time Domain Reflectometer) and Power Source Receiver Meters: You verify the connectivity of fiber optic cables using specialized tools like OTDR, which measures the characteristics of the optical fibers, and Power Source Receiver Meters, which measure the power levels of the transmitted signals.

Electrical and Instrumentation Supervisor
Qatar
Worked as Electrical Instrumentation Supervisor for Kentz Qatar at JBOG project. Supervised a team of technicians and provided guidance and direction in the installation of instruments on site, ensuring adherence to project specifications and safety standards. Oversaw cable routing and cable tray installation, ensuring proper organization and management of electrical and instrumentation systems. Played a key role in instrument tubing, laying of cables, installation of panels, junction boxes, glanding, and termination activities, ensuring accurate and efficient implementation. Conducted bench calibration of instruments, including pressure transmitters, flow meters, level transmitters, and temperature sensors, to ensure accurate measurements and functionality. Implemented loop checking, Megger testing, and function testing to verify the integrity and performance of electrical and instrumentation systems. Executed calibration of transmitters, switches, and pressure switches using calibration equipment and procedures specified by manufacturers. Demonstrated expertise in cable laying and termination activities, ensuring proper connections, insulation, and grounding according to industry standards. Conducted control valve calibrations and overhauling, utilizing technical knowledge of control valve components, positioners, and actuators. Possessed a comprehensive understanding of control valve parts, including seats, plugs, actuators, and positioners, to troubleshoot and resolve issues effectively. Proficient in the calibration of SMART instruments using HART communicators, enabling precise configuration and adjustments. Provided support during commissioning, start-up, and shut-down activities, ensuring seamless transitions and optimal performance of electrical and instrumentation systems. Conducted calibration checks and pre-commissioning loop checks, collaborating closely with the commissioning team to resolve any issues and ensure successful project completion.

Technical Supervisor
Kerala, India
To be a part of reaching electricity supply to all premises: This indicates your involvement in ensuring electricity is provided to all locations. Involved in HT/LT line maintenance/breakdown work: This suggests that you are responsible for maintaining and repairing high-tension (HT) and low-tension (LT) power lines in case of breakdowns or faults. Engaged in transformer distribution work: This implies that you are involved in the installation and distribution of transformers for electrical supply. Analyzing daily work and distributing it to specified wings: It seems that you analyze the daily workload and assign tasks to different teams or departments responsible for handling specific aspects of the work. Meter testing and arranging faulty/damaged meter replacements: You are responsible for testing electricity meters and organizing the replacement of faulty or damaged meters. Attending to public relations: This suggests that you have a role in interacting with the public, addressing their concerns or inquiries regarding electricity supply, and providing assistance as a Public Relations Assistant. Preparing monthly progress reports and maintaining registers: This indicates that you are responsible for preparing monthly reports that track the progress of the work. You also maintain registers or records related to the tasks performed. Preparing working estimates, drawings, and carrying out the work: You are involved in the preparation of estimates for projects, creating drawings or plans, and overseeing the execution of the work.
Education

Electrical and Electronics Engineering
Electronic Devices and Circuits: Study of semiconductor devices like diodes, transistors, and integrated circuits. Analysis of electronic circuits and their behavior. Digital Electronics: Understanding binary number systems, logic gates, flip-flops, registers, and counters. Designing and analyzing digital circuits and systems. Analog Electronics: Analysis and design of analog electronic circuits, including amplifiers, filters, oscillators, and power supplies. Microprocessors and Microcontrollers: Study of microprocessors and microcontrollers, including their architecture, programming, and interfacing with peripheral devices. Communication Systems: Fundamentals of analog and digital communication systems, including modulation techniques, transmission lines, antennas, and wireless communication.
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