Varsha Polasa

Process Sustaining Engineer in high-volume automotive manufacturing with a Master’s in Industrial Engineering and Lean Six Sigma Green & Black Belt certifications. I specialize in Problem solving | line balancing, FTT improvement, and data-driven process stabilization using structured methodologies such as PFMEA, RCCA (5 Whys, 8D), SPC, and Cp/Cpk analysis. I integrate shop-floor Gemba observations with digital manufacturing systems (ProPlanner, 3DX MES) to drive measurable gains in efficiency, quality, and operational stability. My background spans manufacturing and process engineering across multiple production environments, focused on building scalable systems that elevate safety, delivery, and cost performance.