Vamsidhar Reddy

• Configured Opcenter Modeling entities: Product, resources, resource group, mfg order, ERP BOM, Electronic procedure, Task list and data collection points. · Developed Workflow Packages to guide operators through sequential operations, validations, and QC checkpoints. · Created and maintained Work Instruction Packages, aligned to NX component MBOM/BOP and process specifications · Coordinated with SQL Server DB teams for MES data storage, retrieval, and performance optimization. · Migrated steam turbine component workflows from APT to UG NX CAM, improving process automation. · Collaborated with manufacturing teams to gather requirements and build custom MES functionalities using C# and ASP.NET. · Developed custom Java-based solutions to enhance MES functionalities, optimizing production efficiency and ensuring high system availability. · Collaborated with QA teams to develop automated testing frameworks and unit tests, incorporating Java-based tools where necessary to ensure high-quality releases. · Ensured adherence to security standards and DevOps best practices, including role-based access control, secure data handling, and compliance with agile workflows. · Conducted performance tuning, troubleshooting, and optimization of Mendix applications, ensuring high availability and responsiveness in fast-paced sprint cycles. · Ensured adherence to security standards and best practices within MES and DevOps environments, including role-based access control and secure data handling. · Integrated Camstar/Opcenter MES with ERP systems (SAP, Oracle) and other shop floor systems to enable efficient data exchange and process synchronization.

· Architected the Teamcenter–SAP–Apriso integration framework for automated synchronization of Class-1 Engineering Changes, MBOMs, Routings, and Work Instructions. · Designed and configured T4S adapters to extract ECO data (affected items, MBOM revisions, effectivity dates) from Teamcenter Change Management module to SAP Change Master. · Defined data mapping, transformation logic, and version control rules to align ECO objects between Teamcenter and SAP (Material Master, BOM, and Routing). · Integrated SAP Change Master and Production Version updates with DELMIA Apriso using BTP middleware and B2MML/Web Service interfaces. · Configured Apriso Process Builder to import revised BOMs and Routings as Production Process Definitions (PPDs) with effective dates and version effectivity. · Established workflow triggers in Teamcenter to automatically notify SAP upon Class-1 ECO approval, initiating downstream synchronization. · Implemented revision and date effectivity control ensuring future-effective changes were preloaded but activated only upon effective date. · Authored solution design documents, interface configuration manuals, and data flow diagrams for global deployment and support readiness.

· Verify and identify the nonconformance affected interface parts in IPC (interface part catalogue). · Developed, and implemented MES solutions using .NET and SQL Server, ensuring efficient tracking of production data and process workflows. · Developed and implemented MES solutions using the MVC framework to streamline manufacturing processes and improve operational efficiency. · Creating the QN model for structural analysis to determine the impact of nonconformances. · Managed MRB processes, including reviewing, analyzing, and dispositioning non-conforming materials to ensure compliance with engineering standards and quality requirements. · Designed and developed MES applications using Visual Studio, ensuring seamless integration with existing systems and improving overall production efficiency. · Collaborated with cross-functional teams to design and deploy MES applications, ensuring alignment with business requirements and technical specifications. · Review with CTS/MCSS for repair consumption due to the nonconformance. · Conducted unit testing and troubleshooting of MES applications within Visual Studio, ensuring reliability and performance. · Interacting with required respective Engineering disciplines for their reviews and concurrences. · Monitoring the TAT (Turnaround Time) of each QN and communicating the respective disciplines. · Created user-friendly interfaces (View) for MES applications, enhancing user experience and facilitating ease of use for shop floor operators.