Tugrul Onel

-Designed and manufactured RMS A, B, and C stations for industrial facilities, achieving 83% reduction in chassis production time and 86% reduction in cabin production time through optimization. -Ran the establishment of a stainless steel flue production line, overseeing process development and equipment selection, contributing to a 20% increase in company revenue. -Performed CFD simulations and structural FEA analyses to optimize airflow and validate the structural integrity of filtration systems and steel support structures. -Led a KOSGEB-supported R&D project, delivering a carbon emission reduction solution for textile facilities and successfully managing all design, manufacturing, and commissioning phases. -Developed custom Excel-based tools to streamline production planning, cost estimation, and task tracking, improving overall workflow efficiency. -Demonstrated strong prioritization skills, effectively managing multiple concurrent projects and ensuring timely, high-quality outcomes.

-Worked closely with a small but dynamic R&D team, actively contributing to the design and manufacturing of mechanical and robotic systems. Collaborated across different engineering disciplines to bring projects to completion. -Together with my team, designed a spray mechanism assembly machine using 3D printing, SolidWorks, and CNC machining, delivering a cost-effective alternative to industrial solutions. -Led the mechanical design of a TÜBİTAK-funded high-voltage inspection robot, overseeing the chassis design and production. Used aluminum for lightweight construction and integrated computer vision for autonomous navigation. -Contributed to the development of a rectifier system for SCADA applications, supporting the design and production processes. Designed custom heat sinks for electronic components and utilized 3D printing and sheet metal design for mechanical integration. -Developed a high-speed delta robot, capable of placing one lid per second using servo motors and lightweight carbon fiber arms. Integrated computer vision algorithms to improve positioning accuracy. -Designed a tree pruning saw for high-voltage lines, creating a durable and efficient cutting system with hydraulic motors and heavy-duty circular blades.

-Led the company's transition to become a certified Ford Trucks bodybuilder, ensuring compliance with industry standards during audits. -Sole engineer in the company, responsible for the complete design and development of semi-trailers, including dump trucks, lowbeds, and other commercial vehicle bodies. -Implemented an ERP system, structuring departments and creating BOMs, product trees, and manufacturing recipes for all trailer models. -Conducted structural analysis using SolidWorks Simulation, identifying weak points in chassis designs and implementing reinforcements for improved durability. -Applied Lean Manufacturing, Kaizen, 5S, Six Sigma, TPM (Total Productive Maintenance), and FMEA methodologies, streamlining production efficiency and eliminating bottlenecks, leading to a 150% increase in output (from 10 to 25 vehicles per month). -Specialized in sheet metal design and manufacturing, mastering SolidWorks Sheet Metal for efficient and optimized trailer body production. -Managed synchronization across all production units, including sheet metal fabrication, machining, chassis assembly, body assembly, painting, and hydraulic-pneumatic installations.

-Provided consultancy services to companies specializing in the design and installation of heating, cooling, ventilation, and natural gas systems. -Supported these firms in optimizing system designs, improving project execution efficiency, and ensuring compliance with industry standards. -Delivered technical expertise in system design, installation methodologies, and performance enhancement to meet specific project requirements.

-Managed natural gas and heating installations for residential and commercial properties, including radiator and boiler installations. -Developed sales and marketing strategies, expanding the customer base and increasing business growth. -Oversaw procurement processes, conducting cost analysis and optimizing budget allocations. -Coordinated subcontractor teams, ensuring timely and high-quality project execution. -Handled financial management and accounting, tracking cash flow and operational expenses. -Led the installation of solar energy systems and natural gas infrastructure for hotels, ensuring energy efficiency and compliance with industry standards.

-Mine Detection and Destruction Robot (Supported by the Ministry of Industry) -Conveyor Belt System for Pharmaceutical Order Packaging -Home Otomation System