
Xinyang Liu
Mechanical Design Engineer @ Tesla
About
I look forward to connecting with the amazing individuals and organizations to help incubate advanced technologies—such as robotics, state estimation and perception, autonomous driving, electrical vehicle, advanced control, and automation—as we collaborate together on designing the future. With my B.S. in Mechanical Engineering and minors in Computer Science and Robotics and continuing my M.S. in Aero/Astro, I’ve already completed successful projects and research in design and engineering of prototypes, models, codebase and components for aerospace, automotive, and robotics systems. I’ve demonstrated acumen for team leadership, project/time management, vendor relationships, and sourcing materials on budget. I am looking for career opportunities where I can contribute to a meaningful, impactful project while learning from others and being exposed to new approaches, ideas, and perspectives. The skillset I offer includes: Control system design, simulation development, system dynamics, mechanical system design, software development, Interdisciplinary communication and collaboration, C++, Julia, Python, MATLAB, reinforcement Learning, Computer Vision, Robot Operating System (ROS), SOLIDWORKS, and more.
United States
Stanford
Industrial Automation
Organization Skills, Critical Thinking, Engineering, Problem Solving, Optimization, Linear Systems, Computer-Aided Design (CAD), Structural Analysis, Amazon Web Services (AWS), C (Programming Language), Simulation Software, Monte Carlo Simulation, Julia (Programming Language), Heat Transfer, Automatic Control, MATLAB, Python (Programming Language), SOLIDWORKS, C++, Robot Operating System (ROS)
Experience

Mechanical Engineering Intern
Fremont, California, United States
• Negotiated cross-team requirements, spec-ed, designed, and generated drawings for various IP5X sheet metal electronic enclosures for mobile robot, eliminating over-heating and cable management issues of current iteration. • Supported, debugged, and maintained mechanical and electrical hardware for tests and demos at various deployment sites.

Course Assistant
Stanford, California, United States
• Built strong intuition behind application of solid mechanics in structural analysis through both FEA and energy-driven methods, failure theory, structural stability, and buckling behavior of material. • Lead weekly discussions, office hours, and online Q&A forum for a class of 80 grad students; design, write, and grade weekly structure analysis assignments and class exams; manage course logistics; substitute professor for lectures on occasion.

Guidance, Navigation, and Controls Intern
South San Francisco, California, United States
• Deployed codebase on delivery vehicle, design/planned/carried out real-world tests, and led Monte Carlo simulation campaign to generate performance metrics for cross-functional teams under different mission parameters. • Overcame cross-platform differences, engineered a general-purpose model analysis package tailored to in-house simulator for frequency-domain controller design, allowing 10+ man-hours saved per controller iteration. • Formulated PMBLDC motor model, carried out tests and sys-ID’ed using data replays, enhanced sim accuracy by 40%.

Robotics Researcher @ Agile Robotics and Perception Lab
Brooklyn, New York, United States
• Produced two publications with first co-authorship and second authorship, submitted to IEEE Transactions on Robotics. • Developed first-of-its-kind aerial robot transportation and manipulation simulator, capable of simulating any number of aerial robots carrying cable-suspended or rigidly-connected cargo with full system hybrid dynamics. • Architected simulator in an object-orientated way, enable easy configuration for SITL/HITL simulation; restructured codebase to run in a multi-thread fashion under ROS, allowing scalability and faster run time. • Formulated and developed highly scalable and distributed 6D force estimator and admittance controller, achieving force-sensor-free physical human-robot interaction; eliminated safety concerns through online formation optimization. • Deployed codebase onto in-house drone platforms, iterated system design through rigorous real-world testing in MOCAP-equipped indoor flying space, confirmed and improved system stability, robustness, and estimation accuracy.

CS-GY 6923 (Grad-level) Machine Learning Course Assistant
Brooklyn, New York, United States
Hold weekly office hours, provide timely online Q&A, design hands-on coding tutorials for students, and collaborate with other Course Assistants on grading homework/labs/exams. Course website: https://www.chrismusco.com/machinelearning2022/

Physics and MechEng Tutor
New York City Metropolitan Area
Tutor Physics and Upper-level Undergraduate Mechanical Engineering courses, including Heat Transfer, Mechanics of Material, Measurement Systems, Automatic Control, Thermodynamics, FEA, Dynamics, and Statics.

Robotics Perception Researcher @ AI4CE
Brooklyn, New York, United States
• Integrated Computer Vision based mobile projective augmented reality with Unitree A1 via ROS, enabling the autonomous quadrupedal mobile projector to display concealed construction features with position-accurate features annotations. • Localized projector by fusing lidar and IMU data with UKF, increased real-time localization accuracy by 6%-13%.

Mechanical Engineering Intern
Carson City, Nevada, United States
• Modeled exhaust system heat transfer scenarios with empirical testing and FEA verification; proposed cost-effective cooling solutions maximizing heat transfer on a watt-per-dollar basis, contributing annual saving of $3k per exhaust section. • Streamlined production by automating exhaust duct diverter via pneumatic actuation; produced and tested different designs for various use cases via SOLIDWORKS; handed over to production; saving 300+ secs per cycle with improved safety. • Reduced production time cost by enabling remote high-temp furnaces monitoring with self-designed CV pipeline. • Optimized high-temperature furnace oxygen lance mechanical design and assembly layout utilizing large SOLIDWORKS assembly; halved restocking lead time and reduced part and labor cost by 20% without performance degradation.

Teaching Assistant
Shanghai City, China
• Worked as full-time SAT teaching assistant for a class of 4, responsible for answering students’ questions during self-studying period • Communicated with parents and teachers and led discussions during mock-examination commentary lessons.
Xinyang Liu's Contact Information
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