Prem Bashyal

✔ Lead a failure analysis engineering team at GFTX, improving product design, quality, and supplier manufacturing processes to enhance reliability and reduce defects. ✔ Troubleshoot electronics and analyze PCBA schematics, including CAN signals and infotainment automation, for root cause analysis. ✔ Collaborate cross-functionally with design, quality, and production teams to identify root causes and implement corrective actions, improving yield and supplier performance. ✔ Design and develop schematics and PCBA boards for Tesla manufacturing test fixtures and testers.

✔ Troubleshoot electronics and analyze schematics using Altium for PCBA, utilizing CANape and SQL for signal analysis and root cause diagnostics. ✔ Optimize production line layouts to improve material flow, reduce waste, and enhance ergonomics, applying Lean Manufacturing best practices. ✔ Analyze and improve production processes to maximize OEE while ensuring safety and cost-effectiveness. ✔ Lead Non-Conforming Material (NCM) activities, documenting and resolving line fallouts to maintain high-quality standards at Tesla's Megapack Factory.

✔ Researched and analyzed electronic components, microcontrollers, and sensors to integrate them into PCB designs based on specific project requirements. ✔ Developed schematic circuit layouts using Altium Designer and implemented PCB designs based on developed schematic circuits. ✔ Facilitated the PCB manufacturing process by placing orders with manufacturers and maintaining ongoing communication. ✔ Edited schematics and PCB designs as necessary to align with specific requirements. ✔ Conducted testing on received manufactured PCBs to ensure adherence to design specifications. ✔ Interfaced microcontrollers with sensors, developed software using Python, and conducted functional testing.

✔ Designed, developed, and programmed PLC systems for industrial automation (Allen-Bradley, Siemens, Panasonic, Mitsubishi, Keyence, Omron). ✔ Developed PLC code using programming languages such as Ladder Logic, Function Block Diagram, Structured Text, and Sequential Function Chart. ✔ Implemented Human-Machine Interface (HMI) systems for monitoring and controlling industrial processes. ✔ Troubleshot and debugged PLC systems to ensure they were operating effectively and efficiently. ✔ Collaborated with engineers and technicians to integrate the PLC system with other equipment. ✔ Created and maintained detailed documentation of the PLC system's design, programming, and testing procedures.

✔ Created a PCB circuit layout utilizing ECAD software and developed corresponding software using the C programming language. ✔ Validated the functionality and performance of the software designed through comprehensive testing. ✔ Designed and documented software test cases and implemented version control measures. ✔ Conducted in-depth research on Arduino and Raspberry Pi and their applications within embedded systems. ✔ Revamped hardware in Air Sanitizing Desktop Lamp, created a new circuit, and verified its functionality. ✔ Developed software using PLC ladder programming and evaluated its performance through testing.

Relevent Cources: PLC Systems Programming, Robotics, Python Programming, Power Sys Monitoring and Protection, Power Sys Stability & Control, Electric Machines PE Drives, Numerical methods in Electromagnetics, Computer Network Analysis Design, Cyber Security Systems

Relevant Coursework: Basic Electrical and Electronics engineering, Microprocessor, C, C++, Digital filter design, Signal and image processing, Electromagnetic, Electronics device and circuit, wireless communication, Numerical methods, Digital signal processing.