Tejas Sambhus

Leading a team of automation and controls engineers. Providing end to end solutions for all automation needs of customers and ensuring zero defect and advanced technology machines delivery to the end customers.

Lead for in-house automation and test facility development for R&D. Lead for Utilities and facility maintenance. Manpower Administration and culture development. Highly Experienced in Green field R&D Facility development including Civil,MEP,BMS, Administration and machinery.

Preventive maintenance planning & execution for all test facilities and aggregates. Awarded for Exceptional job during Pandemic and Lockdown situation. Spares procurement, planning and localization, SPOC for all SAP activities like PR,GRN, SRN, status tracking for PO, and releasing of PR from authorities. All utilities taken care single handed like Access control, Fire alarm system, AHU, Electrical supply, Chiller co-ordination, Air compressor, DM water plant, Fire hydrant system. Quality Manager for ISO-IEC 17025-2017 with first attempt accreditation awarding by NABL. Certified IATF and ISO-IEC 17026- 2017 Internal auditor. Single handed AMC contracts discussion and execution with monopoly suppliers. Modern techniques of predictive maintenance for zero breakdown of all Machines. Design and development with local suppliers of New Test Facilities. Inhouse modifications and upgradation of Test Benches to meet current requirements with huge cost saving. Calibration of all Tools, Machines and instruments in-house or by external agency in specified plan. Downtime reduction and analysis of yearly/monthly loss and downtime.

Preventive maintenance planning & execution for all test facilities and aggregates. Awarded for Exceptional job during Pandemic and Lockdown situation. Spares procurement, planning and localization, SPOC for all SAP activities like PR,GRN, SRN, status tracking for PO, and releasing of PR from authorities. All utilities taken care single handed like Access control, Fire alarm system, AHU, Electrical supply, Chiller co-ordination, Air compressor, DM water plant, Fire hydrant system. Quality Manager for ISO-IEC 17025-2017 with first attempt accreditation awarding by NABL. Certified IATF and ISO-IEC 17026- 2017 Internal auditor. Single handed AMC contracts discussion and execution with monopoly suppliers. Modern techniques of predictive maintenance for zero breakdown of all Machines. Design and development with local suppliers of New Test Facilities. Inhouse modifications and upgradation of Test Benches to meet current requirements with huge cost saving. Calibration of all Tools, Machines and instruments in-house or by external agency in specified plan. Downtime reduction and analysis of yearly/monthly loss and downtime.

Best working experience in TPM, JH, Preventive Maintenance, CBM, TBM,WCQ,ESM,LOTO,TQM. Best work experience in maintenance of unique and special purpose machines,Assembly line,gear grinding machines,test rigs. Through knowledge of maintenance,setting and programming of Uryu, IR and Atlas capco pneumatic and DC tools. Fault finding,programming of Fanuc(Oi series,alpha/beta series,OGC series), Siemens CNC controller(810/802/840D/840C). Programming,maintenance and fault finding experience in Siemens PLC systems and fault finding by ladder diagrams and step logic. Best kaizen/QCC in systems for ramp up of efficiency and quality of old systems. Best experience in electrical and electronics circuit design,panel building and modification. Best work experience in Power and Free overhead conveyors and slat/roller conveyors. Best experience in Assembly line maintenance.

 TPM implementation in R&D Lab for all test benches.  Planned and Preventive maintenance planning & execution.  Required special spares procurement, planning and localization.  Implementation of TPM, JH, KAIZEN activities.  AMC contracts discussion and execution with monopoly suppliers.  Modern techniques of predictive maintenance for zero breakdown of all LAB equipments.  Developmental projects and localization of machines through use of PLC and Controllers.  Calibration of all test benches in-house and by external agency in specified plan.  New vendor development for localization and spares lead time reduction

TPM implementation in ENGINE AND VEHICLE ASSEMBLY Monitoring of the equipments in ENGINE AND VEHICLE ASSEMBLY Spares procurement, planning and cost reduction. Maintenance of power & free conveyor, slat bolt conveyors, CNC Number punching machine, special purpose machine,25 Ton press machine, small press machines, pumps & its mechaseals, Oil dispensing pumps, Scissor table, Dock leveler, Battery operated truck, Battery operated fork lift, Handling and maintenance of AGV ( Auto Guided Vehicle ) Maintenance and localization of KARDEX system ( Material storage system) Maintenance of DC tools, Hydro pulse pneumatic nut runner, Auto shut off nut runner  Maintenance of manual handling tools like Reveting machine, Nailing machine, sealing machine, Stapling tool, Box packing machine.  Implement cock pit system, Poka yoke system, Multimodal system etc. Training new joiners about pneumatics & hydraulics Implementation of TPM, JH, KAIZEN activities in shop. Modern techniques of predictive maintenance for zero breakdown of all above equipments. To reduce MTTR through Kaizen &. Predictive Maintenance. To increase MTBF through Kaizen & Predictive Maintenance

Completed Advanced Diploma in Fire & Safety Management with A grade

Diploma in industrial Electronics