Sushant George

• Directed full-cycle development of body structures, applying CAD expertise to deliver manufacturable and compliant designs. • Integrated mechanical systems across high-voltage, low-voltage, thermal, battery, and powertrain domains to meet complex packaging constraints. • Championed collaborative design reviews across engineering, manufacturing, and quality functions to ensure performance and regulatory objectives were met. • Strengthened supplier engagement and oversight, aligning component validation and delivery schedules with vehicle program goals.

• Engineered structural assemblies for battery enclosures and vehicle frames using advanced PLM and CAD systems. • Drove sealing and leak-proofing initiatives, including development of IPx7 testing protocols and fixture design for EV battery safety. • Led test planning and validation execution to align products with structural, durability, and compliance benchmarks. • Managed cross-functional alignment throughout the product lifecycle, streamlining coordination between procurement, finance, logistics, and engineering teams. • Resolved build-phase engineering issues to enable quality-focused program delivery. • Delivered detailed technical documentation including DFMEA, DVP&R, GD&T drawings, and BOMs to support seamless production handoff.

• Designed structural components to meet stringent crash, durability, and manufacturability standards. • Produced parametric CAD models and engineering drawings using CATIA V5 and managed data through the ENOVIA PLM. • Performed feasibility and formability analysis to ensure production-readiness and alignment with supplier capabilities. • Defined joining strategies including welds, adhesives, and fasteners to support robust structural integration. • Conducted NVH and FEA simulations to optimize acoustic and structural performance within vehicle constraints.

• Designed and validated injection molded interior components in compliance with OEM guidelines. • Collaborated with OEM stakeholders to incorporate DFM and DFA feedback, improving production efficiency and component fit. • Developed robust and adaptable CAD models to streamline design iterations and ensure design intent.

• Conducted climate modeling research on wind energy systems using the WRF model to assess environmental interactions. • Created and utilized MATLAB tools to interpret meteorological data, supporting academic publications and research objectives.