Surinder kumar

Overseeing PM 6, SPE 6, OMC 2, Color kitchen, Super Calender, and Finishing .

Responsibilities • Troubleshooting at paper machine having operating speed of 1500mpm with Shoe press , Optiformer , Film press , TNT system , MCD control , ERP system. • Member of MOET (Management operation execution team). • Technical up gradation of the system. • Optimization of chemical injection points at paper machine. • Cost reduction. • Quality control and further improvements. • New product development. • Benchmarking & Plant trials. • Safety of manpower & machinery. • Manage MBOS , SDA , 6K activities. Achievements • Paper machine chemicals cost reduced by 30%. • Online costing page introduced & displayed in DCS for more awareness and monitoring . • Onsite starch prepared in mill & continue using in ASA emulsion & wet end system. • Fluff issue eliminated by optimizing drying profile , starch quality & sitting at rewinder. • Being a SDA leader, all big machines wet end pass rate increased and maintained above 95% & online sensors pass rate improved until 99.8%. • Fiber consumption reduced by optimizing filler quality & loading. • Paper machine automation rate maintained above 99%. • High bulk & high smoothness paper developed at paper machine. • Surface sizing stopped in wood free and Kraft paper. • Long fiber (NBKP) stopped by optimizing refining system & fiber development. • Customer complaints reduced. • COGM reduced by reducing chemical & conversion cost.

Responsibilities (Area : Paper Machine) • Operation. • Production. • Efficiency. • Costing. • Troubleshooting. • Safety. • Manpower. Achievements • Gapcon calendar & Size press installed & commissioned at paper machine. • Size press system upgraded from batch to continue system. • Wire part modified to save wire change time. • Specific power consumption reduced by TQM project (appreciated & certified by group MD). • Installed ABB QCS and induction profiler at paper machine. • Dryer’s hood system modified. • Cartridge grade developed. • Colored paper developed (GSM 44 - 54GSM). • Won 1st prize in inter unit competition of TQM. • Rewinders OEE improved . • Customer complaint reduced. • Facilitating the applications of ERP like optivision. • Zero accident.

Responsibilities (Area : Paper Machine) • Operation. • Production. • Efficiency. • Troubleshooting. • Safety. Achievements • Energy team leader. • Head box modified and machine speed increased. • Successful installed dandy roll on machine. • Size press installed and started. • Wire edge curlers developed to avoid paper edge cracks. • Laid marks paper developed. • Installed online washing system for press felts.

Responsibilities (Area : Paper Machine) • Operation. • Production. • Efficiency. • Troubleshooting. • Safety. Achievements • Erection and commissioning of paper machine. • Successful installed dandy roll on machine. • Different types of water marks papers produced. • Water marked papers developed for DGS&D. • ABB & Honeywell QCS installed. • Machine efficiency increased. • Rewarded three times by the company due to my quality & excellence of work.

Responsibilities (Area : Paper Machine) • Responsible for Production / troubleshooting and quality control of Kraft paper plant, ( two paper machines as well as paper finishing plant). Achievements • I was involved in erection & commissioning of paper machine. • Produced different types of colored papers. • Introduced RIBBED KRAFT paper. • Matchbox paper developed. • Machine productivity increased.