P. SHANMUGA SUNDAR
Sr. General Manager operations & business head @ Kumar Organic Products Limited
About
With over 28 years of diverse experience across industries like specialty Chemicals, Pharmaceuticals, Hydrogen Electrolyzers, Agrochemicals, Rubber & Polymers, Viscose Staple Fiber (VSF), and Pulp & Paper, I’ve built a career at the intersection of Manufacturing excellence, Operations leadership, and Clean energy innovation. I hold an M.Tech in Chemical Engineering, an MBA, and an Advanced Certificate in Software Management from IBM, which collectively equip me to bridge technical depth with strategic thinking and digital transformation. Currently, I serve as Senior General Manager – Operations at Kumar Organics, where I lead Production, Maintenance, Marketing & Sales, and overall Plant Administration. Prior to this, I was the Plant Head at Ohmium, a US-based renewable energy company. There, I successfully set up a Greenfield facility to manufacture PEM-based hydrogen electrolysers, MEA plants, and Power systems—right from concept to commercial production. My core strengths include: • Operations & manufacturing strategy • Project management & plant setup • Marketing & sales leadership • Process improvement & quality systems • Cross-functional team leadership • Sustainability & clean energy transition Driven by a mission to contribute to a greener future, I bring a hands-on yet strategic approach to every challenge—whether it's scaling production, solving complex technical problems, growing markets, or building high-performing teams. Let’s connect if you’re interested in Operations Transformation, Marketing and Sales, Clean energy manufacturing, or Cross-Industry Leadership.
India
Bengaluru
Chemicals
Sales and Marketing, Service-Level Agreements (SLA), Process Efficiency, Key Performance Indicators, Budgeting, union handling, Total Productive Maintenance (TPM), Total Quality Management (TQM), ISO 14001, ISO 9001, ISO 18001, Team Leadership, Auditing, Cross-functional Team Leadership, Strategy, Manufacturing Operations, Continuous Improvement, legal, Human Resources (HR), Process Management
Experience

Sr. General Manager operations & business head
Banglore
• Oversaw comprehensive operations and ensuring seamless integration across departments. • Managed international marketing and sales teams, driving strategic initiatives to enhance market presence. • Led project management efforts, focusing on HR, industrial relations, dispatches, supply chain management, and logistics. • Engaged with the Pollution Control Board and government officials to maintain compliance and foster positive relationships.

General Manager Operations
Banagalore & Chickbellapure
• Spearheaded daily operations as Site Head, overseeing Manufacturing, System Assembly, Production Planning, and Supply Chain Management. • Led the development of a pioneering 500 MW Hydrogen generation project utilizing Proton Exchange Membrane Technology (PEM). • Managed teams for the assembly of various hydrogen-related cabinets, ensuring high-quality production and testing standards.

Senior General manager Operations
Ranipet, Tamil Nadu, India
• Managed operations across six technical manufacturing units, ensuring efficient production and maintenance processes. • Implemented safety protocols in compliance with industry standards, enhancing workplace safety. • Oversaw the handling of a diverse range of Active Pharmaceutical Ingredients (APIs), ensuring quality and regulatory adherence.

PLANT HEAD
PERUNDURAI
Products Handled: Butyl Rubber (BR), Chloro butyl Rubber (CR), Ethylene-propylene Terpolymers (EPDM), Natural Rubber (NR), Whole Tire Reclaim (WTR), High Tensile Rubber (HT) Reporting Structure: Administratively reported to the President and CFO and functionally reported to the COO officer. Operations Management: Controlled entire plant operations including Production, Finance, Accounts, Maintenance, Safety, Quality Control, HR & IR administration, Effluent Treatment Plant (ETP), Projects, Purchase, and Store Maintenance. Financial Responsibility: Accountable for the Profit & Loss (P&L) of the Tamil Nadu plant, ensuring cost-effective operations and profitability.

General Manager operations
Cuddalore Area, India
Job Profile: Worked as a production and operation head in a USFDA, WHO approved manufacturing plants which produce Active Pharma Ingredients like Gabapentin, Olangafine, Cycloserine, Levetiracetam, Pitavastatin, Pregabalin, Tenofovir in multiple plants and product lines. Responsible for manufacturing above API’s and Clean room operations. Independently managing operations of 5 manufacturing plants, Recovery operations and Hydrogenation operations. Successfully Transferred Tenfovir Technology from pilot plant to plant level production with desired output rates. Handled projects of expansions Venlafaxin, Tenofofvir, Gabapentin expansion projects

General Manager Production & Factory Manager
Cuddalore Area, India
Products Handled: Insecticides/Pesticides : Cypermethrin, Permethrin, Alphamethrin, Hexaconazole, Deltametrin. Specialty Chemicals: Meta Phenoxy Benzyl alcohol (MPBA), Cypermethric acid chloride (CMAC). By-products: Sodium sulphate, Ammonium chloride, Cupric hydroxide Formulations: Wettable Powder (WP), Emulsifiable Concentrate (EC), Suspensible Concentrate (SC), Wettable Granules (WG), Tablets Responsibilities: Operations Management: Functioned as the Production and Operation Head, overseeing the production of specialty chemicals, APIs, and formulations for public & animal health and agricultural applications. Product Expertise: Managed the manufacturing of a diverse range of chemicals and formulations, ensuring adherence to WHO recommendations and global export standards. Plant Management: Managed 5 manufacturing plants, a formulation unit, a byproduct unit, and an Effluent Treatment Plant (ETP). Financial Responsibility: Accountable for the Profit & Loss (P&L) of the Tamil Nadu plant, ensuring cost-effective operations and profitability.

General Manager Operations
Job Profile: Worked as a unit head in a chemical plant where Rice bran oil (30 TPD) and De oiled rice bran(270 TPD)produced. This plant consists of a solvent extraction plant, Boiler, R.O plant, Water treatment plant and D.G unit. Headed production, Maintenance, Quality, HR, safety and administration functions in a continuous process plant. Also involved in Business development, finding new customers and market segments for existing products.Hired, Developed a new team and steam lined operations of a new plant and managed contract labours also.

Dy. Manager
Harihar, Karnataka, India
Operational Management: Managed the continuous chemical fiber division using a Delta V based Distributed Control System. Oversaw the Pulp Mill operations, specializing in the production of Viscose Stable Fiber (210 TPD) with a CE/OHEDS02 bleaching sequence. Supervised various plant components including O2 generation, Cl2 and SO2 generation plants, Hypo generation plant, and chlorine dioxide generation plant. System developed: Contributed significantly to achieving the WCM award in 2009, recognizing excellence in manufacturing practices. SAP Expertise: Served as a core team member in the creation and implementation of the SAP PP module specific to the Aditya pulp fiber division, streamlining production planning process.

Management Trainee
Bhadravathi, Karnataka, India
Operational Expertise: Managed operations in two chemical plants: Chemical Pulp Mill (Capacity=120 TPD) and Cold Soda Refiner Mechanical Pulp Mill (Capacity=250 TPD). Gained comprehensive experience in the functioning of both Pulp Mill and Sugar Mill. Project Management: Led projects aimed at improving the efficiency of pulp washing.Conducted mathematical modeling and simulation of existing plant processes to optimize chemical consumption in the pulp washing unit. Certification & Compliance: Successfully achieved ISO 14001 certification in 2004, emphasizing commitment to environmental management.
P. SHANMUGA SUNDAR's Contact Information
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