Sukhwinder Singh

- Ensure compliance to layered audit schedules, safety rules, TS 16949, standardized work, housekeeping, 5s and quality requirements - With the implement CI reduced wastage of material up to 90 percent. Led the redesign and improvement of the production floor layout to optimize material flow and integrate automation systems effectively. -Replaced long and inefficient equipment with compact, high-efficiency conveyor systems to streamline operations. -Monitored and analyzed production data to identify process inefficiencies, making real-time adjustments. -Developed and implemented an automated material feeding system, transitioning from manual processes to fully automated solutions. -Successfully reduced material wastage by 85 - 90% through improved automation, precise material control, and optimized process flow. -Introduced automated checkpoints and controls to minimize spillage, overfeeding, and contamination-related rejections. -Designed a three-stage metal detection system to ensure thorough inspection of raw material before entering the extruder and downstream machinery. - Documents hourly counts on production analysis sheets - Ensures that Team Member SQTCM needs are met - Conducts on the job training under direction of the Area Leader. - Planning and Implementing changes to machinery and equipment, production system by using Six Sigma Methodologies - Enters all Material Disposition Reports (MDRs) into the SAP system - Tracks and submits statistics on the cost of poor quality - Tracks performance of layered audits (e.g., track number of audits completed) - Performed Failure Analysis, receiving inspection and Vendor qualifications - Participates in completing PDCA for the department - Monitors quality of welds including weld destruct reports & makes corrections - Perform floor audits for quality of outgoing parts including service designated parts - Prepare Plant Layouts

- Implemented 3D printing techniques that led to decrease in downtime. - Accountable for developing cost-effective solutions to manufacturing production issues. - Managing the initial manufacturing pilot builds of new products and managing cost reduction and productivity improvement projects - Supporting and improving the manufacture and performance of existing products - Working with design engineering in the final development of new products - Working with Production personnel to work through production issues & implementing production changes - Generating manufacturing documentation and processes (BOM management, assembly and test methods, tools, procedures & drawings) - Driving LEAN manufacturing principles and Six Sigma methodologies - Ensuring regulatory compliance through Validation & Verification - Plan execution and analysis

- Reviewed production specifications to verify the accurate weights and measurements prior to mixing ingredients. - Examine incoming materials and compared them to documentation for accuracy and quality. - Monitored machinery in operation to identify concerns and make corrections or report complex problems. -Used Hand trucks, walkie to transport items to palletization. - Taking care of the Icing and mixture to Production Line. - Drive continuous improvement in plant operations, health and safety and product quality. - Responsible for the development and training of employees, working within the guidelines of the company policies as well as new hire evaluations. - Responsible for monitoring standards and indexes needed to control the area of responsibility - Responsible for making sure all preventive maintenance is done on all equipment in the area of control and interfacing with immediate supervisor on all suggested changes that would make the job better, more profitable and safer - Completes production plan by scheduling and assigning personnel; achieves delivery targets on time; establishes priorities; monitors production progress; revises schedules; escalates issues and resolves production problems in a timely manner; reports results and issues on production reports - Work with internal and external departments to coordinate plan activities and accomplish bakery goals. - Ensure that effective manufacturing practices are continually utilized (i.e., Food Safety/GMP/HACCP) while meeting health and safety regulations. - Collects and analyzes data to determine root causes and implements corrective actions to reduce downtime, changeover times, line stoppages and slow-downs

- Interacting effectively with Customers, Suppliers, and internal resources. - Facilitating the identification of project risks, developing mitigation actions, and managing mitigation plans. - Works on project Stabilizer bracket for braking system (Yamaha scooters), Draw Parts (TATA, Maruti Suzuki, Gabriel), - Performing Root cause analysis and corrective actions 8D, Charts, VLOOKUP, SUIMIFS. - Daily KPI reports for review of the new product in production. - Proficient in Solid Works, CATIA, CAD/CAM software’s - Manage the Project timeline, Budget, quality, and deliverable with respect to the customer's requirement with proper communication. - Prepare all Documentation, Project Plan, and Scheduling of all new projects (APQP, PPAP, Operation standards, SPA, MSA). - Coordinate and works as per MACE Audit QMS (ISO:9001) requirement. - Continuous improvement PDCA towards achieving the goal and eliminating the waste, KAIZEN, and POKE – YOKE. - Prepare all the RFQ (Request for Quotation) around 140 and successfully bring 104 projects to the company. (JOST, HINGE Brackets, Sonalika Pipes and all) - Works on project TAFE Tractors, Hero MotoCorp, Sprockets (T.V.S, Bajaj) - Tool Design, Gauges Design for new Quoted Products and old component - Coordinate the project plan and schedule for a new development project. - Approves in–process production & finished products by confirming specification; conducting visual and measurement tests; communicating required adjustments to the production supervisor. - Prepared all Quality Documents Like SPC, MSA, HACCP Procedures - Accomplishes quality and organization missions by completing related as needed

- Coordinate project plan, scheduling for small but high-profile New development product - Handle a project of a Tool kit for Daimler Bus - Ensure all information is correctly reported in the Line Visualization System (LVS) and provide daily new product production reports - Coordinate in all New product development documentation - Done fieldwork by operating some machines and managed all phases of the design process for multiple of products, component’s part assemblies, and subassemblies, including drafting, dimensioning, tolerancing, and documenting results

Learn the fundamental principles of project management including project initiating, project definition, creating the Work Breakdown Structure, estimating effort, budgeting, scheduling using Gantt charts and network diagrams, risk management, controlling resources, quality assurance, auditing, and closing