Sugesh Vijayan

HOSTAR Intelligent Technology Co., Ltd., specializing in intelligent manufacturing automation equipment and smart factory solutions for semiconductor, EV, battery packing, SMT, FPC module, and industrial automation industries. Experienced in: : Technical project management and commissioning of automation equipment : Leading machine installation, setup, testing, and production ramp-up : Coordinating cross-functional teams between engineering, production, and customers : Managing project timelines, quality, and customer requirements : Supporting after-sales technical service and troubleshooting : Assisting business development and sales expansion across Asia : Providing customer support for factory automation and smart manufacturing solutions Focused on delivering efficient, high-performance automation solutions that improve manufacturing productivity, quality, and operational efficiency. Industries: Semiconductor | EV & Energy Storage | Smart Factory | SMT Automation | Battery Packing | AI Inspection | Industrial Automation

: To carry out breakdown maintenance, preventive maintenance, and improvement project to overall premises. : To carry out electrical and mechanical breakdown maintenance, preventive maintenance, and improvement project for all area inside Hartalega NGC premises. (Production lines, QA dept., Warehouse, Compounding) : To ensure subordinate efficiency and to lead them to better productivity. : To improve department teamwork. : To lead the team and plan for annual maintenance execution work and complete on time. : To ensure all expenditure is within the budget. : To liaise with government officer especially during the audit. : To ensure LOTO are used for all isolation work. : To troubleshooting machine and carry out repair and modification if necessary. : Ready for on-call duty after working hours. : To ensure downtime are minimal by performing the job efficiently. : Always feedback to superior regarding any outstanding issues/items. : To improve overall equipment efficiency (OEE). : To ensure works/jobs done with high efficiency and quality. : To liaise with other departments/plants. : To ensure KPI's targets are achieved. : To ensure activities carried out by solely or jointly with other divisions observe good health and safety standards. : To ensure all documents are done and kept properly in compliance with ISO and to keep track of all records (Checklists, commissioning reports, etc.) : To ensure all works/jobs are standard compliance. : To rectify complain from customers. : To carry out any jobs that are given from superiors. : Always adhere to company rules, policy, and regulations. : To always innovate and improve on the process and frequent breakdown and non-user friendly equipment. : Update daily report. : To perform additional task as where and when required that is within the job scope : To liaise with contractor or supplier on project / modification / improvement activities.

: Assist the HOD to establish and improve the maintenance/maintenance/management procedures of the equipment, and control the work arrangement of the team leader. : Daily attendance management and overtime hours control. : Work execution progress tracking. : Work communication of relevant department. : Procedure, SOP formulation. : Report on the progress of the work items within the groups. : Safety Operation Audit and Supervision. : Check and monitor raw material / purchase. FA Section : With the continuous introduction of automation machine, start to be responsible for the introduction, installation, and maintenance of FA non-standard production equipment. : Automated project review, adjustment, and ROI benefit estimation. : Cooperation with Automation Development team, review DFA and promotion the improvement of DFi of product. : Technical evaluation and introduction of new visual inspection equipment (AI). Project Management : Plan to execute and follow up the defined improvement plans with key stakeholders that include IE, QA, FAE, PME, and PE/TE. : Scope, layout, OBC, UPH, MPSP, Cost. : Data collation and layout, process optimization (Task force team cooperation). : DFM review. : Connect with the client / customer (China / Taiwan / USA), summarize the project and plan the matters, and obtain the green light of the project. : In the medium term, grasp the milestones of automatic line erection, coordinate the trial production of various supporting departments and production documents, verify the integration of data and data, and ensure the smooth review of the line body. : Later operation and maintenance, program documents, operation and maintenance team and daily user training. : Project / machine maintain handle before Auto load unload, automatic screw machine, AGV, AIS, Automatic package machine, Delta / Universal seventh-axis arm robot, Zebra printer.

: Manage maintenance request report and daily report. : Handled documentation. : To make sure all of the equipment in the clean room is safe from ESD (Electrostatic discharge). : Assisted Preventive maintenance tooling team in repairing machine. : Make sure the humidity temperature of the clean room in normal condition according to the spec. : Had assisted automation team in production of head stack. : To find out the source that keeps the head in failure state (HGA test, re-test the fail parts, inspect the bond pad, coating). : Make sure the entire new machine that enters in the clean room is safe for production. : Inspect the cleanliness of the material that is build.

: Perform preventive / line maintenance of assigned manufacturing equipment. : Responsible for setup, maintenance, trouble-shooting, repairs and equipment improvement projects. : Ensure that manufacturing operate at peak performance and to minimize any potential major breakdown of manufacturing equipment by performing regular and periodic preventive maintenance. : Ensure that manufacturing receives efficient and effective maintains coverage and minimum downtime by providing assistance and maintenance support whenever necessary. : Ensure that all safety and housekeeping instructions and plant wide programs are adhered. : Ensure superior is well informed on daily line events. : Provide technical support to other department through team effort. : Participate in spare part inventory stock check. : Perform special assignment as and when directed by immediate supervisor.

: Operate, maintain and control advanced semiconductor equipment. : To achieve the lowest manufacturing cost per wafer. : To participate in team oriented continuous improvement. : To maximize yield, reduce cycle time and increase productivity. : To interface with manufacturing engineering and maintenance technicians. : To ensure the daily production target is met. : To ensure productivity improvement. : To ensure good cycle time. : To ensure safety, housekeeping and discipline in the Fab. : Support meeting company's quality and reliability goals.

: Trouble-shooting electronic equipment. : Perform automation wiring for machines. : Able to read and understand basic wiring & schematic diagram. : Perform soldering for wire joint, connectors, switches & small PCB board. : Power source supply wiring & distribution for machines (AC-DC). : Perform mounting for trucking cover, panel & junction box. : Installation of small mechanical and tooling parts for machines.