Steven Nguyen
Methods Engineer @ PCC Structurals, Inc.
About
I am an Aerospace Engineering graduate from UCI with hands-on experience in manufacturing, structural design, and simulations. I am a current methods engineer at Air Industries Company supporting aerospace fastener production, which consists of creating and maintaining manufacturing routers, tooling, and ensuring compliance with AS9100 processes. I have previously served as: Air Industries Company: Manufacturing Engineering Intern UCI Solar Airplane: Project Manager & Chief Engineer, Aerodynamics Engineer AIAA at UCI: Senior Design Project Chair and Presidential Intern ESC at UCI: Outreach committee member, LIFE committee member VSA at UCI: ACE intern
United States
Garden Grove
Aviation & Aerospace
Internal Audits, AS9100, Product Development, Metrology, Geometric Dimensioning & Tolerancing, Safety Improvements, Printing, Mechanical Integrity, Material Review Board (MRB), Operational Efficiency, Vehicle-to-everything technology, Electronic System Design, Machinery Repair, Store Layouts, Aircraft Analysis, Instruction, Yield Enhancement, Tenacious Work Ethic, Manufacturing Process Improvement, Lean Six Sigma
Experience

Methods Engineer
Garden Grove, CA
- Manage release of 300+ manufacturing routers, ensuring 100% compliance with AS9100 and customer specification drawings, tooling requirements, and inspection criteria, reducing documentation errors by 75%. - Optimize inspection sequencing, increasing First Pass Yield (FPY) by 10% and reducing recurring rework. - Calculate raw materials and optimized materials based on geometry, tolerances, and production capabilities. - Maintain tooling life data and cyclic loading estimates with ERP/MRP system to ensure tool reliability.

Engineering Intern
Garden Grove, California, United States
As an Manufacturing Engineering intern, I: Supported manufacturing engineers by implementing lean engineering and 6-Sigma methods to streamline part production, did data collection of various machines for speeds and feeds, optimized floor layouts of machines, and reverse engineered essential machine parts using SolidWorks. Enhanced manufacturing documentation and designed manufacturing tools to support production. Performed cost reduction analyses to streamline manufacturing processes and implemented solutions to improve efficiency. Assisted quality engineers in preparing and review First Article Inspection (FAI) documentation to ensure compliance with customer requirements. Designed and fabricated cooling systems for industrial vibrational testers using in-house parts to enhance operational safety.

Chief Engineer
Irvine, California, United States
Work with project leads to help lead design and manufacturing of project plane. Advising Media, Fuselage, Aerodynamics, and Propulsion team to ensure streamlined process of researching each component of plane and making sure deadlines are met regarding manufacturing cycle.

Project Manager
Irvine, California, United States
Project Manager for the UCI Solar Airplane Project. Working on recruitment tasks, scheduling meetings, facilitating with faculty, and communication with corporate entities to progress our project. Managed group of student engineers to develop balsa plane lined with solar panels in hopes to fly UAV for humanitarian aid relief.

Senior Design Project Chair
Irvine, California, United States
Acted as the Senior Design Project Representative for AIAA at UCI. Engaged students at various AIAA events on campus and during regional conferences, facilitated SolidWorks design workshops, planned networking nights for members of the club.

Corporate Affairs Member
Irvine, California, United States
Facilitated workshops within the UCI engineering community and helped plan ENGITECH, an annual Engineering Student Council event that sets students up with engineering industry professionals for networking and job hiring.

Leaders in Freshman Engineering (LIFE)
Irvine, California, United States
Admitted into the Program to help freshman transition into college and exposing us to resources to help academically and professionally. Participated in LIFE Tank competition with back posture chair sensors created from scratch and presented to a panel of judges.

MAE 52 Final Project
Irvine, California, United States
For MAE 52, my final project was to design a Fairchild Republic A-10 Thunderbolt II, commonly known as the A-10 Warthog, in Solidworks. A short one minute video was prepared to show the steps as well as stress analysis done to show the dynamics of the plane.
Steven Nguyen's Contact Information
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