Sina Jafari Ghalekohneh
Applied R&D Mechanical Engineer @ Helix Earth
United States
Houston
Renewables & Environment
Mechanical Engineering, Photonics, 3D Printing, Thermal Analysis, English, Optics, Chemical Engineering, Entrepreneurship, Discovery Process, Solar Energy, Solar PV, Python (Programming Language), Microsoft Power BI, SQL, Communication, Research Skills, Problem Solving, Teamwork, Microfabrication, Lithography
Experience

Applied R&D Mechanical Engineer
• Thermal design, modeling, and manufacturing of a new type of dehumidification system consuming less energy. > Design and simulate the performance of different parts in Ansys Fluent. > 3D print and implement the parts in the test setup. > Run the tests and get the feedback and change the design accordingly to find the optimum design. • Tested and validated multiple sensor technologies in the lab, ensuring accurate and reliable measurement and selecting optimal instrumentation for the production system. > Research, evaluate, and test different sensors, including airflow, pressure, CO2, temperature, RH, and particle and choosing the reference sensor and the sensor for mass production. > Design and build the test rig to test the sensors. > Calibrate the sensors based on the reference sensor for the on-site implication. • Design a new heat exchanger for cooling down the hot humid air and hot concentrated liquids, with 20% higher efficiency. > Test the new design in the lab at different conditions and verify the performance of the system. • Assist in the scale-up and manufacturing processes of systems and components at a startup level.

Researcher PHD Student
Houston, Texas, United States
RESEARCH ASSISTANT University of Houston, Houston, TX, 2021-2025 • Improved solar thermophotovoltaic (TPV) efficiency to 93.3% using nonreciprocal radiative thermal emitters (U.S. patent). • Designed high-performance thermal emitters using Finite Difference and RCWA methods for radiative heat transfer control. • Developed physics-based and Bayesian optimization algorithms to enhance broadband thermal emitter performance. • Built custom ray-tracing code to design a Heat Circulator and Heat Rectifier for directional heat flow (U.S. patent). • Performed hands-on thermal characterization using FTIR and UV-Vis spectroscopy to measure emissivity and reflectivity of advanced materials. • Created numerical methods to solve complex dispersion relations in photonic thermal systems to control the direction of the conductive heat flow (U.S. patent). • Awarded Best Presentation at ASME IMECE for innovations in thermal system design and validation. TEACHING ASSISTANT University of Houston, Houston, TX, 2022-2024 • Teaching assistant in “Thermal Design” course for undergrad students. > Mentoring undergrad students in the fundamentals of heat transfer, including heat conduction equation, steady & transient heat conduction, internal & external forced convection, natural convection, radiation, and heat exchangers.

TEX-E Fellow
Houston, Texas, United States
• Selected through competitive process to facilitate partnerships between Texas universities, MIT, industry, and innovation centers to foster energy innovation. Work on cutting-edge research projects in climate change.
Research Assistant
Tehran, Tehran Province, Iran
• Designed, Simulated, and optimized heat transfer in microfluidic devices using COMSOL and SolidWorks. • Fabricated micro-devices using photolithography, PVD, and soft lithography; applied SEM to improve thermal interfaces and deposition quality.
Education
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