Shuij Sugita

プロセスエンジニアマネージャー @ ASAHI INTECC CO., LTD. - Medical Division

About

医療機器分野において、生産技術・工場立ち上げ・工程改善・グローバル生産管理を専門としたエンジニア／マネージャーの経験を有しています。日本（R&D）とベトナム（生産技術マネージャー）の両方で経験を積み、開発初期から量産・品質改善まで、一連のライフサイクルを横断して担当してきました。 ■ 主な実績不良率 2％ → 0.2％（90％改善）リードタイム 20％短縮原価 2,100万円／年削減（治具改善・自動機導入・工程最適化）年間人件費5–7％上昇下でも原価5％削減を達成新ライン立ち上げ：5ライン（移管立ち上げ5件）生産技術チーム 17名のマネジメント／育成12名 US向けOEM製品の開発〜上市を3件担当（R&D時代） ■ 得意分野海外チームマネジメント（ベトナム）日本本社と海外拠点のブリッジ業務医療機器（OEM／ガイドワイヤ等）量産プロセス構築新規ライン、製品の立ち上げ工程改善（品質・リードタイム・原価） ■ 語学英語：TOEIC 820、英語での会議・報告が可能ベトナム語：初級（日常業務の意思疎通レベル） ■ キャリア志向日本本社をベースとしながら、海外拠点（特にベトナム）の生産技術工程改善、工場立ち上げ、グローバル生産管理をリードできる役割を志向しています。医療機器分野において、開発初期〜量産立ち上げ〜量産後の工場改善まで一貫して担える人材として、グローバル成長に貢献できればと考えます。 I am a Production Engineering Manager specializing in medical device manufacturing, factory launch, process optimization, and global operations. With experience in both Japan (R&D) and Vietnam (Production Engineering Manager), I have led projects across the entire product lifecycle—from early development to mass production, cost optimization, and quality improvement. ■ Key Achievements Defect rate reduced from 2% to 0.2% (90% reduction) 20% reduction in production lead time Achieved ¥21M annual cost savings through jig redesign, automation equipment, and process optimization Maintained 5–7% annual labor cost growth while achieving 5% cost reduction Launched 5 production lines & completed 5 product transfers Managed and developed a 17-member engineering team / trained 12 new engineers Led development and launch of 3 OEM products for US customers (R&D) ■ Core Strengths Process improvement (quality, lead time, cost) Jig improvement & automation implementation Factory / new line launch Medical device manufacturing (OEM / guidewires) Overseas team management (Vietnam) Bridging Japan HQ and overseas plants ■ Languages English: TOEIC 820 (Business-level communication) Vietnamese: Basic (workplace communication) ■ Career Direction I aim to contribute in a role that connects Japan HQ and Vietnam operations, leveraging my strengths in: Production engineering Factory / process optimization Global manufacturing management Medical device mass-production systems I am committed to contributing as a professional who can manage the entire lifecycle—from development to mass production and continuous improvement—within global medical device manufacturing.

Country

Japan

City

Aichi

Industry

Medical Device

Skill

Manufacturing Engineering, Production Engineering, Process Optimization, Medical Device Manufacturing, Root Cause Analysis, Validation (IQ/OQ/PQ), Engineering Team Management, Cross-functional Leadership, Project Management, Training & Talent Developmen, Global Operations (Japan–Vietnam), English (Business), Vietnamese (Basic), Cost Reduction, OEM Program Management, 材料科学, 研究開発 (R&D), マネージメント, エンジニアリング, プロセス設計

Experience

プロセスエンジニアマネージャー

ASAHI INTECC CO., LTD. - Medical Division

2021-11 - Present · 4 yrs 11 mos

ハノイ首都圏

Production Engineering Manager Asahi Intecc Hanoi Co., Ltd. (Vietnam) Nov 2021 – Present Overview: Lead the Production Engineering department (17 engineers/technicians) at a medical device manufacturing site. Responsible for factory expansion, process development, cost optimization, and cross-functional leadership between Vietnam operations and Japan HQ. Key Achievements: Reduced defect rate from 2% to 0.2% (90% improvement). Shortened production lead time by 20% through process redesign and bottleneck elimination. Achieved ¥21M annual cost savings via jig redesign, automation equipment implementation, and workflow optimization. Maintained 5–7% annual labor cost growth while still achieving 5% total cost reduction. Oversaw 5 new production line launches, including 5 product transfers from Japan. Managed and developed a 17-member engineering team; trained 12 new engineers and future leaders. Led key projects in equipment introduction, process validation, jig improvement, and manufacturing stabilization. Collaborated closely with Japan HQ R&D, QA, and global engineering teams for new product industrialization. Core Responsibilities: Production engineering management (process design, validation, optimization) New line / new factory setup Productivity improvement & automation implementation Cost reduction projects Cross-functional project leadership Technical training and capability development for local engineers Japan–Vietnam engineering interface

R&D Engineer

ASAHI INTECC CO., LTD. - Medical Division

2015-4 - 2020-11 · 5 yrs 8 mos

日本愛知県

Overview: Engaged in research & development of high-precision medical devices (mainly guidewires and OEM products). Led early-stage development, prototype evaluation, design improvement, and mass-production transfer. Key Achievements: Successfully led development and market launch of 3 OEM products for US customers. Built process–design documentation used for production transfer to Vietnam. Improved early-stage manufacturability and ensured smooth scaling to mass production. Contributed to material selection, jig design, prototype building, and test evaluation. Cooperated with global teams for regulatory, quality, and technical documentation. Core Responsibilities: Prototype design & development Process feasibility assessment Material and jig development Manufacturing transfer to overseas facility Collaboration with US/EU OEM clients and internal regulatory teams