Md Mostafa Khan
Head of Department @ Jay Jay Mills (BD) Pvt Ltd
About
Results-driven leader with 15+ years of expertise in manufacturing operations, process optimization, and strategic leadership within the apparel industry. Currently leading Cutting, CAD, Molding, Printing, and Operations at Yunusco (BD) Limited, a global supplier of lingerie, activewear, and knitwear, producing 100 million pieces annually. I specialize in end-to-end production management, ensuring efficiency, quality, and compliance while driving cost control and sustainability initiatives. My expertise includes: ✅ Operational Leadership – Managing a 120-line factory with 6,000 workers, optimizing production efficiency, and leading cross-functional teams. ✅ Process Optimization – Implemented cutting layout strategies reducing fabric waste by 12%, and introduced preventive maintenance that lowered unplanned downtimes by 25%. ✅ Production Excellence – Expertise in cut-to-shipment processes, ensuring on-time delivery while maintaining the highest quality standards. ✅ Strategic Problem Solving – Proven ability to resolve production delays, material shortages, and quality issues through data-driven decision-making and proactive planning. ✅ Factory Setup & Compliance – Skilled in establishing new manufacturing units, standardizing processes, and maintaining international compliance & sustainability standards. Passionate about driving continuous improvement and aligning manufacturing operations with global best practices to enhance productivity, profitability, and customer satisfaction. I am open to discussion any time If any one looking to connect or discuss innovations in garment manufacturing, feel free to reach out. I’m always open to networking and sharing insights.
Bangladesh
Chattogram
Consumer Goods
Department Coordination, Department Supervision, Department Budget Management, Department Management, Production Experience, Data Entry, Production Coordination, Technology Development, Presentations, New Product Ideas, Quality Management, Presentation Skills, Product Knowledge, Public Speaking, Specifications, Job Analysis, Manufacturing Strategy, Photo Shoots, Interviewing, Training
Experience

Assistant General Manager
Narayanganj District, Dhaka, Bangladesh
• Lead operations in cutting, CAD design, molding, and printing for a major lingerie export business. • Oversee production processes with a focus on efficiency, quality, and timely delivery, managing the output of approximately 100 million lingerie pieces annually. • Direct cross-functional teams to optimize workflow and ensure seamless coordination across production departments. • Responsible for maintaining high standards of safety, compliance, and operational excellence in all areas of the factory. • Reduced fabric waste by introducing precise cutting methods and advanced machinery usage.

SR: Manager Cutting, Molding, Cad, Printing, Lamination and Bonding Manufacturing Operation
Chattogram, Bangladesh
• Managed daily operations for cutting, molding, lamination, and printing departments in the production of intimate apparel. • Ensured production targets were met while maintaining quality standards for each product line. • Supervised and trained staff to improve operational efficiency and minimize downtime. • Worked closely with cross-functional teams to streamline processes and reduce costs. • Implemented quality control measures to ensure compliance with international standards for export markets. • Reduced fabric waste by introducing precise cutting methods and advanced machinery usage.

Manager Cutting
Chattogram, Bangladesh
• Managed cutting operations for the production of lingerie, ensuring high-quality and efficient processing. • Supervised a team of cutting specialists to meet production targets for the export of approximately 80 million lingerie pieces annually. • Maintained optimal workflow and minimized material waste through effective cutting techniques and resource management. • Collaborated with other departments to ensure timely delivery and smooth transition of materials through production stages. • Reduced operational costs through continuous improvement initiatives and optimization of resources.

Cutting Operation Manager
Narayangon Bangladesh Dhaka
• Directed cutting operations for lingerie production, managing an annual export volume of 70 million units. • Supervised a team of cutting operators to ensure precision, efficiency, and minimal fabric wastage. • Managed material flow from inventory to cutting, optimizing the use of raw materials while maintaining quality standards. • Implemented training programs to improve team performance and reduce operational inefficiencies. • Ensured compliance with international quality and safety standards for export-ready products.

SR Executive cutting
Intimate Apparels Limited
Chattogram, Bangladesh
• Managed cutting operations for lingerie production, handling an annual export volume of 50 million units. • Supervised the cutting team, ensuring accuracy and efficiency while minimizing fabric waste. • Coordinated with other departments to maintain a smooth flow of materials and meet production deadlines. • Conducted regular inspections to ensure the cutting process adhered to quality standards and specifications. • Assisted in the development and implementation of process improvements to optimize production efficiency.

Quality Assurance Quality Control Engineer
Chattogram, Bangladesh
• Supervised daily quality control operations for the manufacturing of apparel products, ensuring compliance with established quality standards and specifications. • Led a team of quality inspectors, providing training and guidance to ensure effective implementation of quality assurance practices and company policies. • Performed regular inspections and tests of raw materials, in-process goods, and finished products to ensure they met both internal and customer requirements. • Coordinated with the production team to identify and resolve quality issues, implemented corrective actions, and ensured that non-conforming products were properly handled. • Ensured that all quality control procedures were followed in compliance with ISO standards and customer-specific requirements

Fabric Engineer Quality (M.Q.C)
Chittagong export processing zone
• Measured fabric length, width, weight, and thickness to verify accuracy against specifications and customer requirements. • Identified and recorded defects, such as holes, stains, color inconsistencies, or weaving errors, and communicated issues to production teams and suppliers. • Performed visual inspections and tests (e.g., tearing, shrinkage, color fastness) to ensure the fabric met functional and aesthetic quality requirements. • Worked closely with fabric suppliers and manufacturers to address quality concerns and ensure that incoming materials met required specifications. • Maintained detailed inspection reports, documenting fabric defects, test results, and corrective actions taken to resolve issues.
Md Mostafa Khan's Contact Information
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