Shee Cheong Man

Highly effective Research and Development (R&D) Manager with 18 years in the die casting industry. I lead strategic R&D and technical teams to drive innovation in high-integrity casting processes (HPDC/LPDC), advanced alloy development, and DFM (Design for Manufacturability). Expertise includes leveraging casting simulation and modern metallographic techniques to significantly improve product quality, optimize production efficiency, and achieve substantial cost reduction targets, especially for critical components in automotive/EV and aerospace sectors. Focused on transforming complex technical challenges into scalable, commercially viable manufacturing solutions. Core Responsibilities & Achievements R&D Strategy & Leadership: Developed and executed the full R&D roadmap, resulting in a 20% faster New Product Introduction (NPI) cycle time. Led and mentored a cross-functional team of engineers and metallurgists. Process Innovation & Optimization: Pioneered advanced HPDC/LPDC parameter sets and integrated casting simulation technology (e.g., MAGMASOFT) to resolve chronic porosity and shrinkage defects, directly increasing casting yield by 95%. Material Science & Product Development: Successfully researched and commercialized 121 new high-performance aluminum/magnesium alloys, enabling component weight reduction for Optical module programs. Tooling & DFM: Collaborated on mold design optimization and integrated specialized die coatings/cooling systems to extend tool life by 20% and enhance throughput. Cost & Quality: Championed technical cost reduction (TCR) initiatives and ensured strict adherence to IATF 16949/NADCA quality standards across all R&D transfers to manufacturing. Key Skills Casting Simulation (MAGMA), HPDC/LPDC Processes, Advanced Alloy Metallurgy, Die Design, NPI/DFM, IATF 16949, Team Leadership, Process Optimization, IP Management.