Shah Zeb Mallah

Job Duties & Responsibilities 1. Assisted in managing raw materials including PVC resin, stabilizers, lubricants, pigments, and additives to ensure consistent compound quality for uPVC profile and WPC Door. 2. Improved production efficiency through process optimization and corrective action implementation. 3. Supervised day-to-day mixing operations batching, blending, cooling, and feeding of material to extrusion lines. 4. Implemented and monitored quality control parameters consistency in compliance with internal and industry standards. 5. Monitoring of finished goods stock of uPVC and WPC profiles. 6. Actively involved in WPC startup trials, recipe adjustments in coordination with Chinese technical experts. 7. Liaised with external suppliers to ensure timely delivery of raw materials and resolve quality or supply-related issues. 8. Optimized process parameters to improve production efficiency, minimize wastage, and enhance overall product performance. 9. Assisted in leading, training, and supervising technical staff to ensure safe, efficient, and disciplined operations. 10. Investigated and resolved production issues such as burn marks, poor fusion, surface defects, and material inconsistencies. 11. Ensured adherence to health, safety, ISO, and relevant industry compliance requirements within the department. 12. Train and supervise operators and technicians for safe and efficient operations 13. Coordinated closely with R&D, Extrusion, and QA/QC teams for continuous product improvement. 14. Controlled raw material inventory levels and monitored consumption to reduce cost while maintaining consistent quality standards

Agha Steel industries is group of steel, denim, ship breaking and a state of the art Air Separation Units with the production capacity of 70 Tons per day. The Plant and technology is provided by M/s Hang Zhou Fortune Group of China. The Production includes LOX, LIN and LAr. Significant Highlights of Responsibilities 1. Implemented safety protocols, reducing incidents. 2. Optimized processes to cut raw material waste and enhance product quality. 3. Led startup/shutdown improvements, reducing downtime. 4. Managed daily operations and reporting for key process equipment. 5. Coordinated with operations and maintenance teams to resolve issues and improve efficiency. 6. Developed SOPs and provided technical/managerial support to production staff. 7. Ensured safety compliance and plant performance through troubleshooting and process enhancements.

Significant Highlights of Responsibilities 1. Ensured safe and efficient plant operations with a “safety-first” approach. 2. Produced products within specification using engineering best practices and minimizing losses. 3. Improved steel quality, boosting customer satisfaction. 4. Enhanced raw material analysis accuracy in furnace operations through systematic methods. 5. Conducted water and wastewater testing (Chlorides, TDS, Conductivity, Hardness, Alkalinity, pH). 6. Maintained daily production and quality reports. 7. Inspected and analyzed raw materials (Lime, Ferro Alloys, DRI, SiMg, Iron Ore, Slag). 8. Performed spectro elemental analysis for quality control. 9. Monitored and maintained RO plant performance.

1. Synthesized and characterized spherical silver nanoparticles, resulting in a 15% improvement in antibacterial efficacy for wound dressing applications. 2. Characterization of different Sizes of Silver nanoparticles (DLS, FTIR, UV- Vis, XRD, STEM, SEM Apreo) 3. Fabrication of Bilayer Hydrogel Membranes. 4. Characterization of Bilayer Hydrogel Membranes (XRD, AFM, TGA, DSC, Antibacterial Activity, Cytotoxicity)

Significant Highlights of Responsibilities 1. Studied end-to-end FMCG manufacturing processes with focus on quality and hygiene standards. 2. Reviewed Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs) of the plant. 3. Observed operation of spray dryers, dosing tanks, and batch reactors used in personal care product manufacturing. 4. Gained understanding of process control, instrumentation, and automation in high-volume production lines. 5. Learned raw material handling, batching accuracy, and quality control procedures in FMCG plants. 6. Followed EHS, SOPs, and quality compliance practices aligned with multinational standards.

Significant Highlights of Responsibilities 1. Gained hands-on exposure to cement manufacturing processes, including raw meal preparation, clinkerization, and cement grinding. 2. Studied rotary kiln operations, heat transfer, and process control parameters. 3. Observed and assisted in material handling systems: silos, storage tanks, conveyors, and packing units. 4. Learned unit operations and unit processes used in large-scale cement plants. 5. Prepared a feasibility report for RO water treatment recovery tank, focusing on water reuse and efficiency improvement. 6. Understood plant safety practices, SOPs, and environmental compliance in heavy industry. 7. Overview of Packaging Process.