Sergio Nguala
Materials And Logistics Manager @ Miltera Machining Research Corp.
About
Dynamic, results-oriented, and Problem solver Materials Manager with over 12 years of cumulative experience in warehouse operations, logistics, and supply chain management, specializing in the Automotive, Petro-Chemicals manufacturing industries and third parties supply chain. A proven leader in optimizing operational efficiency, enhancing inventory accuracy, and driving continuous process improvements. Adept at delivering cost savings, increasing productivity, and aligning supply chain strategies with business objectives. Fluent in English, French, Portuguese, and Spanish, with a strong technical background in ERP systems and Lean Manufacturing methodologies. Key Skills and Competencies • Operational Excellence: Implemented Lean Six Sigma practices to reduce inventory costs by 20% and improve process efficiencies, achieving a 15% increase in overall throughput. • Leadership and Team Development: Managed and developed high-performing teams of up to 64 employees across multiple shifts, resulting in a 25% improvement in staff productivity and morale. • Customer Focused: Maintained a 99% on-time delivery rate by optimizing customer capacity planning, ensuring customer satisfaction and compliance with delivery standards. • Cost Optimization: Led initiatives that reduced freight costs by 18% through better logistics planning and vendor negotiations. • Inventory Management: Achieved inventory accuracy of 98% by revamping cycle count programs and implementing ABC methodology, which minimized obsolescence and improved order fulfillment. • Cross-functional Collaboration: Spearheaded cross-departmental initiatives that streamlined operations, leading to a 40% reduction in overtime and a 30% increase in output
Canada
Cambridge
Transportation/Trucking/Railroad
Distribution Management, Shipping & Receiving, Daily Operations, Operations Management, Coaching & Mentoring, Business Development, Interpersonal Skills, Performance Improvement, Service Standards, Problem Solving, Business Acumen, Logistics Planning, Conflict Resolution, Defining Requirements, Multi-site, Freight Transportation, Import/Export Operations, Performance Motivation, 5S, Lean Manufacturing
Experience

Materials And Logistics Manager
Cambridge, ON
- Strengthened compliance with CUSMA and Section 232 shipping regulations, reducing risk of customs delays and penalties - Revamped shipping and transportation procedures to minimize costs while improving efficiency and delivery performance - Negotiated carrier agreements and secured cost-effective deals, reducing overall transportation expenses - Optimized warehouse layout to maximize space utilization and improve inventory flow - Enhanced cross-functional collaboration with internal departments to drive operational efficiency and support revenue growth

Materials Manager
Guelph, ON
• Transformed supply chain processes, leading to a 15% reduction in operating costs by introducing Lean Six Sigma techniques such as Kanban and Value Stream Mapping, while promoting caring SAFETY • Revamped the MRP system to accurately forecast demand, resulting in improved material usage and a 20% decrease in stock outs, and timely procurement of materials needed for production. • Enhanced cross-functional collaboration, leading to a 10% improvement in production scheduling accuracy and meeting customer delivery targets. • Developed and executed strategic initiatives that reduced lead times by 30%, improving overall operational efficiency and customer satisfaction. • Led the continuous improvement program, driving a 12% increase in warehouse throughput and a 10% reduction in inventory holding costs, while cultivated initiatives to improve material handling processes, reduce waste, and support lean manufacturing practices. • Managed inventory levels by ensuring optimal stock are maintained to meet production demands while minimizing excess inventory and associated costs. • Established and improved relationships with suppliers, negotiated contracts, and managed the performance of suppliers to ensure the timely delivery of high-quality materials. • Achieved the purchasing of raw materials, components, and other goods required for production, ensuring cost-effectiveness and compliance with company standards. • Supervised closely the logistics team to coordinate the inbound and outbound movement of materials, ensuring timely delivery and reducing transportation costs. • Monitored and controlled material costs, identifying opportunities for cost savings without compromising quality or production schedules. • Ensured all materials meet quality standards, collaborating with the quality assurance team to address any issues promptly. • Mentored and developed material management team, providing guidance, training, coaching and support to achieve departmental goals.

Materials Supervisor
Markham, ON
-Achieved a 95% order accuracy rate by restructuring warehouse processes, streamlining inventory controls, and optimizing staff training. -Reduced transport costs by 15% by negotiating with third-party logistics providers and optimizing delivery routes, ensuring cost-effective and timely distribution. -Implemented lean warehouse operations, resulting in a 20% reduction in wasted time and resources, while maintaining compliance with health and safety regulations. -Increased team productivity by 20% through coaching, mentoring, and creating an environment of open communication and accountability. - Strong understanding of freight carriers, logistics documentation, and customs compliance, including CUSMA and international processes.

Warehouse & Distribution Supervisor
Mississauga, Ontario, Canada
-Boosted customer satisfaction to 98% by maintaining above-standard order accuracy and on-time delivery rates. -Reduced labor costs by 18% by optimizing workforce deployment and implementing targeted training programs. -Increased warehouse efficiency by 25% through the introduction of new inventory management systems and enhanced bin auditing processes.

Inventory Coordinator and Order Processor
Mississauga, Ontario, Canada
-Cut overtime by 75% and reduced inventory shuttles by 40% by centralizing operations and consolidating key accounts. -Achieved 99% order fill rate, ensuring a continuous flow of goods for over 40,000 local customers while minimizing stockouts and back orders. -Implemented ABC inventory management, which improved inventory accuracy and reduced runouts, contributing to a 10% cost saving on emergency orders.

Supply Chain Special Projects and Business Analysis Manager
Luanda
-Led strategic initiatives to streamline plant operations across three facilities in Angola and the main office in Texas, optimizing procurement processes and balancing operational costs with plant needs. -Enhanced plant efficiency by analyzing business trends using key performance indicators (KPIs) and customer scorecards, identifying cost-effective solutions that resulted in improved operational performance. -Managed cross-functional teams to implement short-term, high-impact projects that directly contributed to the plants' productivity and cost-effectiveness. -Delivered cost savings by optimizing procurement strategies, improving the alignment between material availability and production demands. Key Achievements: -Increased procurement efficiency by 20%, reducing operational costs without impacting production timelines. -Successfully completed multiple high-priority projects, improving plant productivity by 15% through data-driven solutions and performance monitoring.

Plant Manager
Sonils Base, Luanda, Angola
-Led production operations for a high-volume petrochemical plant, overseeing the production of over 1.3 million kilograms per month and managing a team of 72 employees across two shifts. -Increased productivity by 50% through strategic modifications to daily production schedules and implementation of Lean Six Sigma practices, driving year-over-year efficiency gains. -Managed a $10 million facility budget, effectively balancing operational expenditures while driving capital projects that enhanced plant performance. -Improved product quality by instituting in-process standard operating procedures (SOPs), resulting in the plant being ranked #1 in cost/value by customers in 2016. -Led a plant-wide initiative that improved on-time delivery from 78% to 98%, through restructuring the materials and distribution teams and instituting daily performance reporting. Key Achievements: -Reduced operating costs by over $1 million annually from 2014 to 2015 by optimizing resource allocation and implementing cost-control measures. -Directed Lean Six Sigma projects that resulted in a 20% improvement in labor productivity over three years. -Launched a new production facility in Soyo for ExxonMobil, improving both quality and delivery timelines.

Plant Superintendent
Malongo Base, Cabinda, Angola
-Managed daily plant operations, overseeing production schedules, quality control, and maintenance activities to ensure compliance with industry standards and production objectives. -Introduced lean manufacturing practices that streamlined production processes and enhanced overall plant efficiency. -Set up plant policies and processes, ensuring that production targets were met consistently while maintaining high safety and quality standards. Key Achievements: -Improved production output by 10% through process optimization and staff reorganization. -Reduced operational downtime by 15% by implementing more effective maintenance scheduling.

Supply Chain Project Manager
-Executed strategic supply chain projects, focusing on transforming procurement and production processes to align with corporate goals. -Developed project plans that optimized resource allocation, minimized risks, and ensured timely delivery of key milestones. -Led the acquisition of ISO 9000 and 14001 certifications, enhancing the company's quality management systems and environmental compliance. Key Achievements: -Delivered key supply chain improvements, increasing operational efficiency by 15% through enhanced planning and project execution. -Successfully managed multiple supply chain transformation initiatives, improving project profitability and resource utilization.

Logistics & Operation Manager
Kwanda Base, Soyo
-Optimized day-to-day operations, achieving a 15% reduction in labor and resource costs while improving logistics and operational efficiency through strategic planning. -Implemented supply chain solutions that addressed complex business problems, driving process improvements and aligning operations with business objectives. -Led transformation initiatives in supply chain and operations, delivering engagements that streamlined procurement, production, and logistics functions, resulting in a 20% increase in operational efficiency. -Strengthened stakeholder relationships, effectively presenting to senior management and key clients, ensuring alignment with strategic imperatives. -Deployed SAP/AS400 and Oracle systems, improving production planning and lifecycle management, resulting in reduced lead times and inventory costs. Key Achievements: -Reduced operational costs by 12% through the introduction of lean supply chain methodologies and data-driven decision-making. -Improved on-time delivery rates by 25% by re-engineering logistics and distribution strategies.

Logistics Coordinator, Production & Warehouse Manager
Bakersfield, California Area
-Led production and logistics operations for chemical blending, quality control, and inventory management, ensuring seamless plant operations and customer satisfaction for key accounts like ExxonMobil. -Managed consignment inventory worth $17 million, enhancing stock control, reducing wastage, and ensuring timely product delivery. -Introduced process improvements that increased production output by 15%, improved safety compliance, and enhanced product quality through rigorous quality control measures. Key Achievements: -Increased production throughput by 10% while reducing operational costs by 8%. -Reduced lead times by 20% through the optimization of production scheduling and logistics operations.

Operation Manager
Kwanda Bse, Soyo
-Drove operational excellence by implementing effective business methods, improving productivity across all operational areas including budgeting, logistics, and employee management. -Fostered a collaborative work environment, enhancing team performance and creativity, which led to a 15% improvement in overall operational output. -Implemented cost-saving initiatives that reduced operational expenses by 10% while maintaining high standards of service delivery and employee satisfaction. Key Achievements: -Improved cross-functional team performance by 15% through the introduction of leadership development programs and open communication strategies. -Streamlined inventory management, reducing excess inventory by 18% and improving working capital.

Warehouse Supervisor, Senior Service planner, SAP Network specialist
Malongo
-Managed warehouse operations with an inventory value of $12 million, overseeing purchasing, storage, distribution, and production of oilfield supplies. -Developed efficient service planning models using SAP systems, optimizing job analysis and customer invoicing, resulting in improved service delivery and increased profitability. -Enhanced inventory accuracy through improved warehouse processes and cycle counting, reducing discrepancies and ensuring timely order fulfillment. Key Achievements: -Achieved a 20% reduction in inventory carrying costs by optimizing storage and distribution strategies. -Boosted service efficiency by 25% through the introduction of streamlined job analysis and planning models.
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