Sean Tan, MBA, MASC
Director of Manufacturing @ Octane
About
Manufacturing and operations leader with 15+ years of global experience across regulated medical devices, specialty materials, and industrial manufacturing. Proven track record of scaling operations, leading manufacturing transformation, and building organizational capability in complex, highly regulated production environments.Currently leading manufacturing strategy and operations supporting commercial and development activities in the medical device sector, with responsibility spanning automated systems, software-enabled manufacturing deliverables, consumables, and device assembly. Focused on operational scalability, commercialization readiness, automation, quality, and workforce capability while aligning manufacturing execution with business priorities and growth objectives.My experience spans the full manufacturing lifecycle—from R&D, process engineering, and global project execution to plant operations leadership and manufacturing transformation. I have led cross-functional programs involving automation, capacity expansion, process optimization, technology transfer, operational readiness, and regulatory compliance to strengthen manufacturing capability and business performance.Selected leadership achievements:• Delivered 50% production scale-up in regulated medical device manufacturing operations• Accelerated 2× manufacturing capacity expansion, completed 9 months ahead of schedule• Led automation transition from manual assembly to robotic manufacturing systems• Directed a USD $5.5M manufacturing transformation program across two unionized plants with 1,000 employees• Built and led a 13-member Process Engineering Department supporting plant-wide operational excellence• Managed manufacturing operations with 300+ employees in 24/7 production environmentsAreas of focus:Manufacturing Strategy & Operations | Manufacturing Transformation | Automation & Scale-Up | Commercialization Readiness | Operational Excellence | Regulated Manufacturing | Cross-Functional Program Leadership | Organizational Capability & Team Development
Canada
Kingston
Medical Device
Role Modeling, Team Development, Strategic Thinking, Strategic Initiatives, Performance Management, Performance Appraisal, Customer Experience, Appraisal, AODA, Plant Management, Manufacturing Operations, SPC, AutoCAD, Solidworks, Six Sigma, Production Management, Product Development, Process Improvement, R&D, Rubber
Experience

Director of Manufacturing
Kingston, ON
Lead manufacturing strategy and operations for regulated medical device products supporting commercial production and development activities. Responsible for scalable, compliant manufacturing across Cocoon systems, software-enabled manufacturing deliverables, medical tubing assemblies, cassettes, and accessories, with focus on operational performance, automation, organizational capability, and commercialization readiness. Scope of responsibility: • Manufacturing strategy, scale-up, and operational execution • Cocoon system, software, consumables, and device assembly manufacturing • Commercial and development manufacturing support • Cross-functional leadership across engineering, quality, supply chain, and software teams • Workforce development, operational excellence, and continuous improvement

Manufacturing Manager
Kingston, ON
Led manufacturing operations for medical device production, overseeing production strategy, automation initiatives, workforce development, and operational performance. Key achievements: • Delivered 50% production scale-up while maintaining quality and regulatory compliance. • Accelerated 2× capacity expansion, completing the initiative within 9 months ahead of the original 2026 timeline. • Led automation transformation, converting manual medical tubing assembly into a robotic automated manufacturing process. • Established operational KPIs to track quality, efficiency, and service performance across manufacturing operations. • Directed workforce planning, budgeting, and staffing strategy to support production growth. • Led cross-functional collaboration with engineering, quality, and clients on product changes and manufacturing validation. • Supported IQ/OQ/PQ validation processes for regulated medical device manufacturing systems. • Built a culture of continuous improvement through team engagement, coaching, and structured feedback. Operational Scope • Medical device manufacturing operations • Production automation and process transformation • Manufacturing scale-up and capacity expansion • Cross-functional engineering and quality collaboration • Workforce development and operational leadership

Graduate Research And Teaching Assistant
Kingston, Ontario, Canada
- Completed research project focusing on developing a hard and flexible transparent coating, with effective time management and project planning, despite COVID-19-related laboratory capacity restrictions.

Project Manager, Global Product Management – Hand Protection (IGBU Chemical Solutions)
Ansell Global Trading Center, Malaysia
- Directed cross-functional global teams to deliver strategic product and regulatory initiatives, ensuring alignment with business objectives across multiple regions. - Orchestrated end-to-end project execution, including scope definition, resource planning, risk mitigation, and performance tracking to consistently meet cost, timeline, and quality targets. - Drove root cause analysis and implemented corrective actions to resolve complex operational and product-related challenges. - Led high-impact global programs spanning new product development, competitive benchmarking, trademark and regulatory compliance, product branding, and lifecycle (shelf-life) management. - Managed critical, time-sensitive initiatives in response to global market disruptions and regulatory shifts, including supply chain realignment during the US–China trade war, compliance transitions related to BREXIT, and evolving requirements from the Korea Occupational Safety and Health Agency (KOSHA). - Spearheaded international product transfer projects across internal and external manufacturing sites, ensuring continuity of supply and regulatory adherence. - Acted as a proactive escalation point, identifying risks early and mobilizing stakeholders to implement timely solutions. - Served as Internal Auditor for ISO 9001 and ISO 17025, reinforcing compliance and continuous improvement across operations.

Project Manager, Operations
Ansell Industrial & Specialty Gloves Co. Ltd., Malaysia
- Led end-to-end execution of strategic operational initiatives, driving alignment across manufacturing, quality, and supply chain functions to deliver business-critical outcomes. - Directed a USD $5.5M Center of Excellence Transformation Program spanning two unionized manufacturing sites (~1,000 employees), enhancing operational performance across OEE, quality, planning & scheduling, workforce capability, and technology investment. - Optimized resource allocation and project prioritization frameworks, improving execution efficiency and on-time delivery across multiple concurrent initiatives. - Partnered with senior leadership to navigate complex operational challenges, applying data-driven decision-making and structured problem-solving to achieve targets within tight timelines and budget constraints. - Established governance cadence through executive-level reporting and cross-functional reviews, proactively identifying risks and driving timely mitigation strategies. - Fostered a culture of continuous improvement and accountability by engaging stakeholders at all levels, from shop floor teams to senior management. - Served as Internal Auditor for ISO 9001 and ISO 17025, as well as Health & Safety standards, strengthening compliance and operational discipline.

Process Engineering Manager
Ansell Industrial & Specialty Gloves Co. Ltd., Malaysia
- Built and scaled the Process Engineering function from the ground up, establishing and leading a high-performing team of 13 engineers to support site-wide operational excellence. - Championed a data-driven quality culture by implementing InfinityQS and embedding Statistical Process Control (SPC) methodologies across manufacturing operations. - Drove enterprise-level process and quality improvement programs, leveraging Six Sigma and Operational Excellence frameworks to enhance product consistency, reduce variation, and improve yield. - Led cross-functional problem-solving initiatives in partnership with Quality, including Gauge R&R, structured root cause analysis, 8D investigations, customer complaint resolution, and material review board governance. - Directed product transfer and validation programs across manufacturing lines, ensuring seamless scale-up, regulatory compliance, and production readiness. - Expanded and modernized laboratory capabilities, increasing capacity and enabling advanced technical diagnostics to support manufacturing and quality assurance. - Orchestrated cross-functional continuous improvement initiatives, aligning engineering, quality, and operations teams to deliver sustained performance gains. - Served as Internal Auditor for ISO 9001 and ISO 17025, as well as Health & Safety and operational excellence standards, reinforcing compliance and governance.

Assistant Manufacturing Manager
Ansell Industrial & Specialty Gloves Co. Ltd., Malaysia
- Led 24/7 manufacturing operations across multiple product lines, including rubber insulating gloves (RIG), household, and industrial gloves, ensuring consistent delivery on quality, volume, cost, and schedule targets. - Managed and developed a workforce of ~300 employees, driving performance through strong frontline leadership, accountability, and capability building. - Implemented Lean manufacturing principles to optimize workflows, reduce waste, and improve overall equipment effectiveness and product quality. - Fostered a culture of continuous improvement and operational discipline, embedding structured problem-solving and employee engagement at all levels of the organization. - Directed cross-functional and cross-site initiatives to enhance operational alignment, resource utilization, and best practice sharing across manufacturing facilities. - Ensured compliance with quality, laboratory, and safety standards as Internal Auditor for ISO 9001, ISO 17025, Health & Safety, and 5S, reinforcing governance and operational excellence.

RIG Cell Manager
Ansell Industrial & Specialty Gloves Co. Ltd., Malaysia
- Produced Rubber Insulating Gloves and Sleeves at the best quality, delivered to customers at the right quantity, time and cost. - Led a team of 100 employees and managed 24/7 manufacturing activities in the RIG Plant - Improved glove quality, increased efficiency and/reduced costs. - Developed and managed standard operating procedures, work instructions and training materials. - Drove daily production activities with effective communication and leadership. - Managed continuous improvement initiatives to drive gains in quality, flow and output. - Developed RIG in-house formulation. - Internal auditor for ISO 9001, ISO 17025, health & safety, 5S.

RIG Management Executive
Marigold Industrial Co. Ltd., Malaysia
- Commissioned and led the startup of a new manufacturing facility for ASTM D1051 rubber insulating sleeves, establishing operational readiness from concept through full-scale production. - Directed 24/7 plant operations, leading a team of 30 employees to achieve production, quality, and safety targets in a greenfield environment. - Implemented Statistical Process Control (SPC) systems and data analytics to drive process stability, quality performance, and continuous improvement. - Spearheaded the development and commercialization of the world’s first ASTM D1051 rubber insulating sleeve produced using a water-based dipping process, advancing product innovation and sustainability. - Partnered cross-functionally with finance, supply chain, and marketing to define product costing, budgeting, go-to-market strategy, and successful product launch execution.

Operations Manager
Binh Duong, Vietnam
- Accounted for 24/7 operations activities and led a team of 60 employees. - Managed P&L, production, material and shipment planning; enforcement of health and safety policies; risk assessment, equipment maintenance, process improvement, quality and workforce. - Led Operational Excellence and CAPEX Projects. - Prepared budgets, financial statements and written reports on production matters. - Oversaw productions, quality control and maintenance departments.

R&D Engineer
Malaysia
- Conducted design and research of new products. - Evaluated and validated new and alternative materials and processes. - Performed pilot run and transferred products from laboratory to commercial production. - Wrote protocols, qualification documents, test plans and test reports for quality assurance purposes. - Internal auditor for ISO 9001 and ISO 17025. - Developed coefficient of friction test for rubber film surface.
Education
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