Saurabh Jain

USD 1.5 Billion Turnover Export Orientated Second Largest Stainless Steel Long Product Manufacturing Company in the world. - To increase the production volume through Planning day-to-day strategies, Budgets & Annual business plan follow up & Cost control in the full supply chain. -Significant experience in both hot rolled & cold rolled, in both Long & Flat products, in both carbon & stainless steel fasten -Preparation of TDC, IP, QAP, QD, MTC & technical spec/std. (ASTM/ASME,DIN, JIS,IS, API) & the customized compliances. -To present QMS-MIS to the mgmt followed by MTS & QM Module in SAP with ROI. -Expertise of handling customer complaints-internal/external & provide the CAPA through 8D & the technical services to the Mktg./customers. -Expertise for Quality & Production volume improvement of high EBIDTA products which are CTC & CTQ & to penetrate the new market/customers. -Expertise to conduct SPA (Supplier’s Audit) & TPA (for legal, regulatory purpose) followed by IA (first party audit) periodically to assess of deployment of system. -To finalizing the philosophy and norms,supervising the DT/NDT & inspection at the 4 stages - SQA, In Process, FG & PDI including calibration followed by MSA & Gauge R & R. -Expertise to provide the training of IA, Systems & Six Sigma methodology to Engineers/Supervisors. -Monitor and control of non-moving/slow moving inventory to avoid material aging & inventory carrying cost & insisting on over-dues clearance (FIFO). -To implement & adherence of DMAIC,DMADV,DFSS,TIMWOOD, FMEA, QFD, FTR, Process Capability (Cp & Cpk), COPQ, Lean Concept-VSM,MUDA-MURA-MORI,5S,KAIZEN,KANBAN,TPS, 7 QC tools, TPM,TQM, Poka-Yoke & Quality circle to enhance productivity & quality. -Expertise to directing, leading & motivating workforce (300) and imparting continuous on job training /development/awareness to accomplish the best operational effectiveness/efficiency. -Prudent, disciplined & self-motivated with excellent interpersonal, communication.

[Part of $ 18 Billion USD, 8th Largest Stainless Steel Company in the world] India's leading Stainless Steel (201,202,204Cu/301/304/304L/316/316L/316Ti/347/310S/321/301/ 409/ 409L/ 436LM/ 410S/ J4/ JSLAUS/ JSL TUBE/ J4/JSLU/430/430RF3 etc.) HRAP & CRAP Coils Manufacturing Company.  Responsible for the inspection at the 2 stages In-line & finishing including 2nd party & 3rd party inspection.  Establishing & controlling the process parameters in the new Continuous Annealing & Pickling Lines (Cold rolling, Degreasing, Continuous Annealing, Air & Water cooling, Pickling, Skis-pass, Tension Leveller, SGL (If required), Slitting/ Cut to Length.  Follow up conducting trials to increase the productivity along with the best quality in the Austenitic/Ferritic & Martensitic stainless steel grades & decisive testing analysis along with process parameters to achieving process excellence.  To lead in new grades (430/430 RF3 /Krome 16+, JSL-U, JSL-T) & Product development to improve the cost effectiveness.  Completed a project on Auto Surface Inspection System through the exposure of 14 days certified online inspection training in “Parsytec Espresso SI Gmbh” through visiting Germany, France.  Providing technical services to PPC/Mktg by ensuring the compliances of national & international standards.  To carry out mechanical & metallurgical testing including calibration of testing equipment & instruments.  Control of non-conforming (hold) material & clearance through decision making based on end application study at micro level.  Execution of daily quality dispositions in SAP, Manpower handling, best resource utilization.

[India’s 3rd largest Steel producer company] India’s Carbon/Mild steel in D/DD/EDD /IF/SPCC/SPCD/ SPCE/ST-52/BSK-46/IS 513/IS 1079/IS 2062/JIS G 3141/JIS G 3131/JIS G 3101/JISG3106/IS2002/IS 3039.  Responsible for the productivity in Batch Annealing (Hydrogen Annealing), Kathabar (Controlled Cooling System) & Skin Pass by controlling the process parameters technically.  To work as lead team member in the cycle design for Stress Relieving / Process /Spheroidzing Annealing .  To take follow up regularly all the mechanical / metallurgical properties in the annealed coils.  To ensure that immediate calls are taken once Mechanical / Electrical break down occurs.  Responsible to take cost initiative projects by optimizing consumables.  To ensure that proper follow up is taken for chemical composition of each coil (Heat) before giving Annealing Cycle & cold Rolling parameters).  Responsible to work on TS 16949, ISO 9001 : 14001 / 18001 & face the second party audit from Maruti & other statuary audits.

 Completed Industrial project (Company Name : Electrowell India Ltd.) during M. Tech. on “Surface characteristics & Corrosion behavior of Electro-less Coating of Ni-P-Al2O3 Co-deposits on Aluminium Substrates”. The heat treatment of 200 samples is carried out in Argon Atmosphere & further study of mechanical properties & different phases through X-ray diffraction analysis & Scan Electron Microscopic graphs for 2 months in IIT Roorkee.

 Analysing the processes through close monitoring of process parameters.  Responsible Why-Why analysis for non-conformity in Galvanizing & Annealing.  Responsible to accumulate the process data & maintain the record to further analyse through trends.  Making process deviation reports & sending it to the concerned department to be followed SOP exactly & taken CAPA.

 To make the quality disposition reports day-to-day basis & adequate analysis over defects.  Responsible for the packing quality including pre-dispatch inspection & Quality MIS.

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GATE Qualified in Mechanical Engineering-2003