Saroja Nand Mahto

Leading end-to-end operations of a state-of-the-art ceramic and vitrified tile manufacturing facility. My role is focused on driving operational excellence, process innovation, and sustainable growth in a highly competitive industry. Key Responsibilities: Operations Leadership – Overseeing complete plant operations, including production, maintenance, quality control, supply chain, and workforce management to ensure seamless day-to-day functioning. Production Optimization – Implementing advanced manufacturing practices and automation to enhance productivity, reduce costs, and achieve high efficiency. Quality Assurance – Ensuring adherence to international quality standards, managing R&D initiatives for glaze and body formulation improvements, and introducing innovative product ranges. Technology Integration – Spearheading technical upgrades and automation projects, including adoption of advanced machinery and systems for improved process reliability. Strategic Planning – Aligning production schedules with business objectives, demand forecasts, and customer requirements to meet delivery timelines. Team Leadership & Training – Building, mentoring, and guiding multidisciplinary teams across production, technical, and support functions to foster skill development and a culture of continuous improvement. Cost & Efficiency Management – Balancing cost efficiency with productivity targets by streamlining resource utilization and optimizing raw material procurement. Compliance & Safety – Enforcing strict safety protocols, environmental standards, and regulatory compliance across plant operations. Key Achievements: Successfully improved production efficiency and reduced downtime. Led R&D-driven product innovation that strengthened Porcellan’s market competitiveness. Achieved significant cost savings while maintaining premium product quality and timely deliveries. Played a key role in technology adoption and modernization projects for long-term plant sustainability.

Responsibilities and Achievements: Plant Setup & Commissioning: Led the setup and commissioning of a ceramic tile manufacturing plant, ensuring operational readiness within timelines and budgets. Production Scaling: Expanded production capacity to meet ECOWAS market demands, achieving supply chain efficiency and production goals. Process Optimization: Streamlined production workflows, reducing downtime and enhancing process efficiency. Quality Assurance: Established quality protocols aligned with international standards, ensuring consistent customer satisfaction. Team Leadership: Recruited, trained, and developed a skilled workforce to foster high performance and productivity. Resource Management: Managed raw material procurement and inventory planning to optimize costs and prevent production delays. Safety & Compliance: Ensured compliance with safety standards and regulatory requirements across all operations. Strategic Collaboration: Worked with senior management to define production goals, budget plans, and expansion strategies. Market Leadership: Contributed to Afrikan Ceramics Solutions SA's reputation as a trusted supplier of high-quality tiles in the region. Key Skills: Spearheaded R&D initiatives for glaze and body formulation improvements, driving product innovation. Optimized production schedules, manpower allocation, and delivery timelines to meet customer demands. Reduced production costs while maintaining high-quality standards and operational efficiency. Managed inventory, procurement strategies, and ensured uninterrupted production. Promoted continuous improvement in safety, product quality, and cost management.

Held roles spanning production, quality control, and R&D at companies like Kajaria Ceramics Ltd., Simpolo Vitrified Pvt. Ltd., Al-Anwar Ceramics Tiles Co., Al-Fanar Ceramics Company, Bell Ceramics Ltd., Saudi Ceramic Company, Vrundavan Ceramics, Savanna Ceramics Ltd., and Somany Tiles. My expertise spans all facets of ceramic tile production, with a strong emphasis on glaze line operations, process optimization, and quality control. I possess deep knowledge of raw materials, machinery, and testing methods. I have successfully led production teams, implemented innovative solutions for operational efficiency, and consistently delivered high-quality products meeting stringent customer demands. Key responsibilities: Production Planning & Management: Developing and executing production schedules, optimizing resource allocation, and managing manpower effectively to meet targets and deadlines with customer satisfaction. Quality Control: Implementing and overseeing rigorous quality control processes, ensuring adherence to industry standards and customer specifications. Process Optimization: Identifying and implementing process improvements to enhance efficiency, reduce costs, and minimize waste. R&D & Innovation: Collaborating with R&D teams to develop new product lines, innovative surface finishes, and improved production techniques. Team Leadership & Management: Leading and mentoring production teams, fostering a collaborative and high-performing work environment. Technology Adoption: Successfully implementing and managing advanced technologies, such as CONTINUA+ by Sacmi, to enhance production capabilities and drive innovation. Proven track record of success in Leading production of a wide range of tiles: Including wall tiles, floor tiles, GVT, PGVT, High Gloss, Full Body, Color Body, Nano, Double Charge, and Step Riser in various sizes and finishes.

Bihar, India