Sarah Courtemanche
Quality Systems & Digital Transformation Advisor
About
I am a Quality Assurance leader with 15+ years of experience in biopharma and medical device environments, supporting products throughout their lifecycle, from development and clinical manufacturing through commercial distribution and post-market activities.I have built my career from hands-on technical roles to quality leadership, gaining comprehensive experience across validation, manufacturing, quality systems, and inspection readiness. My technical foundation allows me to approach quality not only from a compliance perspective, but as an integrated operational system that supports scalability, process optimization, data integrity, and sustainable continuous improvement.In recent roles, I have led global QA operations across Contract Manufacturing Organizations (CMOs) and Contract Testing Laboratories (CTLs). My responsibilities have included ensuring inspection readiness, supporting batch disposition, managing investigations, overseeing Corrective and Preventive Actions (CAPA), and facilitating cross-functional decision-making. I focus on early risk identification, improving process consistency, and ensuring quality systems remain practical, efficient, scalable, and inspection-ready.I am passionate about advancing quality systems through data-driven approaches and emerging technologies. I actively seek opportunities to streamline repetitive processes, strengthen data integrity, optimize systems, and enable teams to focus on higher-value decision-making. As organizations move toward increased automation and AI-enabled workflows, I believe quality systems will play an increasingly important role in supporting reliable, traceable, and well-governed operational decisions.Core areas of focus:• GMP / GxP compliance and inspection readiness• Quality systems, operational excellence, and process harmonization• Deviation, CAPA, investigation, change control, and risk management• CMO / CTL oversight and cross-functional quality operations• Data integrity, system optimization, and process scalability• Continuous improvement and digital quality transformationI enjoy bringing people together to solve complex problems, strengthen systems, and develop practical solutions that support both compliance and operational excellence.
United States
Greater Boston
Biotechnology
Data Integrity, Supply Chain Optimization, Patient Safety, Usability Design, Stability Programs, Project Management, Complaint Investigations, Quality Metrics, Technical Transfers, Batch Release, Team Development, Supplier Relationship Management, Cross-functional Collaborations, Team Leadership, Laboratory Quality Assurance, Product Complaints, packaging and labeling, Regulatory Standards, Quality Assurance Processes, Product Sampling
Experience

Quality Systems & Digital Transformation Advisor
Focused on advancing strategies for enterprise Quality Systems modernization, operational scalability, data governance, and digital quality transformation within regulated biopharma environments. Areas of focus include: • Enterprise Quality Systems governance and operational scalability • Quality risk management, investigations, CAPA effectiveness, and inspection readiness • Data integrity, process harmonization, and quality performance visibility • Quality Systems modernization and digital quality enablement • Governance considerations for emerging technologies, automation, and AI-enabled quality workflows Actively engaged in industry discussions, regulatory developments, professional learning, and emerging technologies that support the evolution of scalable, data-driven Quality Systems.

Senior Manager, Quality Assurance Operations
United States
Led QA Operations and quality system strategy for RNA therapeutics and gene therapy drug product programs across clinical and commercial manufacturing, ensuring global GMP compliance and inspection readiness. - Built and led a high-performing QA team overseeing manufacturing support, batch record review, and product disposition (lot release), ensuring GMP compliance and timely release of clinical and commercial products - Provided QA oversight across the product lifecycle, including tech transfer, validation, and commercial manufacturing for sterile injectable products, partnering cross-functionally to proactively identify risks, influence decision-making, and ensure compliant, quality-driven outcomes - Maintained quality oversight of CMOs, CTLs, and global vendors by establishing Quality Agreements and supporting audits and performance monitoring (APQRs/QBRs), ensuring GMP compliance and supply continuity. - Drove inspection readiness strategy, addressing regulatory inspection observations with sustainable CAPAs - Strengthened quality systems (CAPA, deviations, change control, investigations) to improve compliance, inspection readiness, and operational efficiency - Championed cross-functional quality initiatives, aligning Manufacturing, QC, Regulatory Affairs, and Supply Chain around quality‑focused operational decision-making. - Developed and implemented risk-based approaches (QRM) to deviation management and product disposition - Led data integrity initiatives, ensuring alignment with ALCOA+ principles and global regulatory expectations - Collaborated directly with Regulatory Affairs and cross-functional stakeholders to gather required source data and perform in‑depth reviews of global regulatory submissions (NDA, BLA, MAA, PSA, AR, CBE), ensuring accuracy, completeness, and submission readiness. - Supported QMS transformation initiatives, including Veeva implementation and workflow optimization

Senior Manager Quality Engineering
Led a high-performing QA team supporting global commercial distribution across the U.S., Canada, and the EU. Directed end-to-end product lifecycle quality activities, including manufacturing, release, supplier performance, change control, product disposition, design changes, and complaint investigations. Drove regulatory compliance (CAPA, SCARs, MDRs, FDA interactions), supported inspections (FDA, EU, MDSAP), and translated quality data into risk-based decisions and continuous improvements.

Manager, Quality Engineering
Led quality systems supporting commercial product distribution across the U.S., Canada, and the EU. Managed end-to-end complaint investigations, including root cause analysis, reportability assessments, and trend monitoring. Integrated complaint data with risk management and drove CAPA strategies to support continuous improvement and regulatory compliance. Supported inspections and management review through metrics and quality system governance.

Sr. Quality Engineer, New Product Development & Sustaining
Supported the full product lifecycle for hemodialysis products, from development through commercialization. Led design assurance for a peritoneal dialysis system. Defined specifications, conducted risk assessments (FMEA), and cross-functionally supported the development of validation strategies (DQ/IQ/OQ/PQ). Represented Quality in design reviews, design transfer, and change control, and supported the implementation of new manufacturing lines and product extensions.

Sr. Quality Engineer / Design Assurance, New Product Development
NP Medical Inc., (Subsidiary of Jabil Inc.)
Led quality oversight for medical device design, validation, and regulatory submissions, enabling successful product development and launch. Drove cross-functional execution of new product development, finished packaging, and process implementation to ensure compliance and scalability.

Supervisor, Quality Assurance / Quality Control
NP Medical Inc., (Subsidiary of Nypro)
Led and developed a team of 17 QA staff supporting 24/7 manufacturing operations. Oversaw batch review, product release, investigations, training, and GMP compliance, including cleanroom monitoring, manufacturing support, sampling, testing, inspections, packaging and labeling, and process optimization to ensure consistent quality system execution.

Product Line Quality Engineer
NP Medical Inc. (NP Medical Inc., (Subsidiary of Nypro)
Supported design and validation of automated manufacturing systems and production scale-up. Led QA initiatives that improved delivery performance, reduced costs, and enhanced customer satisfaction. Completed FDA 483 remediation activities, SOP updates, and implementation of statistical sampling plans to support efficient and compliant lot release, and contributed to the implementation of a new electronic Quality Management System (eQMS).

Sustaining Quality Engineer
NP Medical Inc., (Subsidiary of Nypro)
Supported supplier quality management, including selection, qualification, and performance monitoring, and establishment of quality agreements. Partnered with suppliers to define specifications, inspection methods, and quality requirements. Managed corrective actions and supplier-related issues, and supported complaint investigations, audits, and updated quality system procedures.
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