
Santosh Kale
Senior Manager - Manufacturing Operations, Quality & Stores
About
Result Oriented ‘Professional’ from “Electronics Industry”, with 23+ Years of experience. Worked in Production & Quality Processes of Electronics Product Manufacturing, Surface Mount Technology(SMT), Consumer Electronics, Automotive Electronics / EV, LED Lighting Industry, Space Application & Hi - Reliability.
India
Pune District
Electrical & Electronic Manufacturing
Operations Management, Production Planning, Quality Management, Store Management, Quality Assurance, inprocess quality, Quality Improvement Tools, Productivity Improvement, Lean Six Sigma, Electric Vehicles, quality shared services, Total Productive Maintenance (TPM), Product Management, Failure Mode and Effects Analysis (FMEA), Quality System, Advanced Product Quality Planning (APQP), Statistical Process Control (SPC), Continuous Improvement, Lean Manufacturing, Automotive Electronics
Experience

Senior Manager - Manufacturing Operations, Quality & Stores
BAG Electronics & Technology (India) Pvt. Ltd.
Pune, Maharashtra, India
‘BAG’ : A very well know German brand from lighting industry, engaged in manufacturing LED Drivers. # JOB RESPONSIBILITIES HANDLING : • Heading Operations Team of LED Driver manufacturing of well known ‘German’Brand ‘BAG’ Electronics. • Executing Overall Production Planning & Control (PPC), Production, Quality Assurance, Stores, Inventory control, ensuring timely dispatches as well as Customer support. • Ensuring the production plan is executed accurately & the customer demand is fulfilled on time. • Maintaining effective PPC, ensuring optimized production schedule & resource allocation. • Maintaining Stringent Quality Standards in all processes, to deliver high quality product to renowned customers. • Implementing efficient inventory control measures, optimizing stock levels & reducing lead times. • Fostering effective customer coordination, addressing queries & ensuring overall satisfaction • Developing & implementing operational strategies aligned with organizational objectives focusing on Productivity & cost effectiveness. Foster a culture of continuous improvement & innovation within operations • Drive Initiative to implement best practices ensuring compliance with Industry standards & Regulations • Execute Internal Trainings, Ensure Team’s Productivity/ Utilization & Continuous Process Improvements • Collaborate with cross functional team to streamline the processes, enhance efficiency & ensure seamless execution of business operations. • Monitor & analyze Key Performance (KPI) to access operational performance & identify areas of enhancement. • Promoting a culture of safety, Quality & Operational excellence in the organization

QA Manager
Pune, Maharashtra, India
FLASH Electronics : is a preferred partner for many Automotive OEMs around the world, engaged in manufacturing Automotive Electronics & Electrical parts as well as EV Electronics Parts. # JOB RESPONSIBILITIES HANDLED : • Leaded Quality Team of Auto Electronics & Electric Vehicle Component Manufacturing • Handled Overall Quality: Inward, In-process, Outward, SMT Line Quality as well as Customer Quality. • Monitor Metrics of parts/ products rejection PPM /Yield & working on improvements. • Ensure that IATF/QMS/IPC/ESD system requirements are established & adhered & ensure regular QA reviews. • Ensure overall Quality of Auto products like CDI, Regulators, Flashers, ECS CU, MCUs, BLDC fan motor etc. • Handled EFR / Warranty / Line failures at customers. (Bajaj, KTM, Mahindra, Kawasaki, Royal Enfield etc.) • Ensure 100% Quality KPIs / KRAs achievement, New Part production quality (NPD) of Electric Vehicle parts. • Plan /Execute Internal Trainings, Ensure Team’s Productivity/ Utilization & Continuous Process Improvements • Monitor & Analyze quality data to define appropriate actions to control the quality level. • Identify potential root causes of non conformance in PFMEA review with cross functional team(CFT) • Guide the team for part/product/process issues & identification of corrective & preventive action (CAPA) • Follow-up with suppliers, internal stakeholders for implementation of Corrective & preventive action & Further its effectiveness monitoring.

Deputy Manager - QA
Pune, Maharashtra, India
STAR Engineers : is specialized in designing, developing, manufacturing, and supplying a diverse range of automotive electronic Components to global OEMs in various applications. # JOB RESPONSIBILITIES HANDLED : • Leaded Quality Team of Electronics Component Manufacturing.. • Handled Inward, In-process, Outward, SMT Line Quality & Customer Quality & Tier 2 supplier quality. • Ensured IATF/QMS system requirements as well as customer specific requirements adhered. • Analyze the process issues with proper root cause analysis with cross functional team to define CAPA. • Internal Quality Review Meetings as well as Presented Plant Quality in corporate meeting. • Handled Quality of Auto products like CDI, Regulators, Flashers, Blinkers, control switches, sensors etc. • Handled EFR / Warranty failures at customers. (Bajaj, KTM, Piaggio etc.), Conducted Internal Trainings.

Assistant Manager - QA
Pune, Maharashtra, India
Flex : Global leading EMS (Electronics Manufacturing Services provider) focused on delivering complete design, Engineering & Manufacturing Services to Automotive, Computing, Consumer, Industrial, Infrastructure, Medical, and Mobile OEMs. # JOB RESPONSIBILITIES HANDLED : • Leaded a team of 40+ Engineers & Team Leads for America, Mexico & Brazil sites - Quality service support to Flex global EMS manufacturing sites for quality department reports & other activities as per SLA. • Ensured 100% KPIs achievement, New transition support/trainings, Head count planning, Escalations path, Contact/Backup Matrix, Business Contingency Plan, Documentations, Process Maturity Level, World class service & achieve top VOC scores. Plan / Execute internal trainings, Team’s Productivity & Utilization level. • Handled Improvement projects, Process Standardization, Set & Achieve Team Goals, SWOT Analysis, Audits. • Handled support to Medical Healthcare site e.g. Flex Tijuana, Guadalajara & also many sites from US, Mexico & Brazil for Automotive, Consumer, Industrial electronics , communication & networking etc. ACHIEVEMENTS Achieved Lean Green Belt Certification. Received Long Service Award & Multiple Appreciations for Maintaining 100% Accuracy / OTD in transition.

Assistant Manager - QA
Pune, Maharashtra, India
LG Electronics : a very well-known Korean Giant Multinational company & world market leader in manufacturing of world class Consumer Electronics Products./ Home Appliances. # JOB RESPONSIBILTIES HANDLED : • Handled In-process Quality of DVD writer as well as Front Loading Washing Machines. • Handled Outward Quality control dept. & Reliability Lab, Equipment/Chambers, Shipping Test Equipment. • Handled overall Part Reliability Department for all products viz. Refrigerator, LCD, AC, Washing Machine • Prepared Quality trends & Presented in Weekly/Monthly Quality meeting, Conducted Quality status reviews • Conducted line Process Audit & ESD audits, Fault finding & Failure Analysis of Field Failure Return Parts. • Handled SMT PCB Supplier Quality of DVD drives & Supplier Audit /Support. • Supported in Setup & Working of LG Authorized Service Center of DVD drive for India market. ACHIEVEMENTS Received Silver Award in Global Innovation Contest of LG (GIC). Received multiple Process Improvement Projects Awards & Appreciation award for Long service.

Engineer - QA
Weiler International Electronics India Pvt. Ltd.
Pune, Maharashtra, India
WIE : Subsidiary of Digisound Electronic GmbH, a German Multinational company and market leader in Acoustics products in Europe. WIE was pioneer in providing services to’ ISRO’ for manufacturing, testing of the specialized Electronic circuits for space/ satellite applications. # JOB RESPONSIBILTIES HANDLED : • Electrical Test of Hybrid Micro Circuits (ISRO Satellite circuits) in-house & with different Govt. test agencies • Plan /Execution of Hi-Reliability Screening (Environmental Test),Test Jig Design for Space application circuits ACHIEVEMENTS Received “Officer of Quarter Award” twice, # Qualified by ISRO Bangalore for HMC testing /Screening. Received Appreciation from ISRO for flawless & high quality support for their projects.
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