Sanjay R.

Direct reporting to CEO and CFO Heading Product Research and Development Dept and responsible for New Product Development, QC, ISO 22000,TACCP & VACCP, Renovation (Product Improvement & Value engineering) & Technical support to manufacturing units. Expertise in implement QA and Food Safety systems and operation especially production, planning, organising, day to day operation optimisation and customer satisfaction in the market. Supply chain domain- warehousing, logistic demand planning & resource planning and sales & distribution. Apart from that, Sound knowledge and expertise operationally farm to fork (supplier selection / negotiation B2B, QA, production operation, warehousing, logistic- people/ fleet vendors & vehicle capacity, supply chain, distribution & sales. Expertise in manpower management and reduction wastage, saving & profitability in the operation. Delivered successful NPDs for CSD( Soft drink), Whisky and Breeza alcohol 8 to 40% with Co2 and pure alcoholic products). Proven track record in product cost optimization and standardization of production lines across all product ranges. Core product categories : Sauce, ketchup, mayonnaise, packaged drinking water, CSD & non CSD. Alcoholic 13-40% and alcoholic with Co2 products 8% alcohol.

Food Safety and Standards (FSSAI) compliance during receipt, storage and distribution in the nestle's warehouses.FBO responsibility wrt cleaning & sanitation as per FSSAI.FSMS ISO 22K certification at Distribution centres in SCM, Nestle north india. Down stream traceability, implementation latest guidelines and system basis on organisation guidelines.Ensure compliance from factories dispatches to CD and till consumer end. Internal auditing across india distribution centres and cash distributions. Audit gaps status and get bridged them timely. Focus on minimise and apply 100% compliance on non confiromance goods, process and documentation at DCs. Single window of QA in delhi branch SCM team. Provide the training to all 3 pl operation teaem to enhance their skills for smooth operations at the DCs Food safety team at the DCs for preparation of ISO 22000 certification @ Nestle selected DCs. Representative of the NQMS systems and process champion of Nestle supply chain North India and handling NQMS,NMA, international audits and meet the requirement of audit wrt compliances and FSSAI standard. Responsibility to maintain the cool chain and minimise the trade complain in north india Cordination with Nestle factories wrt product recall, withdrawl, packaging & FG trials, implicated material, OTRs, Stock Management. Trying execution flow less process wrt systems. Implement the best practices in Quality In Distribution and cost saving. cordination with purchase team for material purchasing and getiing service ie. pest management, cleaning tools, etc as per QA requirement. Vendor development and supporting function to SCM. Excellence knowledge in six sigma ie. defect (RFT), DMAIC, GSTD,

Role to ensure the product safety and managing product line wth respect to Quality and food safety. Actively participation and engaged in HACCP, OPRPs, PRPs, during to get HACCP certification for Bournvita and chocolate lines as per cadbury PLC. organisation requirement. Responsibility update to updates and review all documentation and HACCP certification preparation ( process, labs and trainings). Ensure the product during manufacturing and should meet the consumers and customers requirement as per organisation and PFA,W&M standard. Product release post production and ensure all chemical and microbiology results are meet as per statuary norms. To ensure the weight & measurement act and guidelines at the filling station in the packing area . Measureing the chocolate defect in shift and ensure entire shift FIRST RIGHT TIME basis on six sigma methodology . To ensure and analysis of physical, chemical and microbiological products testing in the shift and ensure the hazards from raw material dumping station to FG warehouse and down stream tracceability factory to warehouses. Provide the training (HACCP & GMP) to shop floor supervisors and implement GMP in the plant and same ensure all time during the shift. Excellent understanding CAPA, RCA, Fish bone D, Why-Why analysis, SPC, RFT (Right first Time). training and coaching skills to subordinates, documentation etc.Quality parameters optimization & hand on experience Bournvita, chocolate CDM;dairy milk, fruit & nuts, crackle and various product & packaging material trials. Handling consumer complaints and part of sensory team with regard to release shift product.

-Analysis Raw materials (EM/PM).On line testing and HACCP system. Daily inspection & sensory of chhena and khoya based sweets in storage area in context to safe storage and human consumption. -Monitoring on line chemical testing of oils, wheat flour and fats, sugar brix, and sensory analysis.

●Flour (WAP), Moisture Content ,Ash Content,Protein Content, Falling Number, Flour Color Analysis, Glutomatic & glutin , Dough and Gluten Strength Tests-Farinograph ,Extensigraph,Alveograph, and Mixograph. Type of enzymes ●Bread manufacturing process- analysis of ingredients & weighing,mixing, kneading, scaling & moulding, Panning,proofing, baking , cooling & packing. Bread defects. ●Handling manpower in the shift and calibration of lab instrument. Capa prepare for customer complaint in the production line. ●Responsible for integrated pest management, shift handover and review, Provide shop floor training to manpower.

Food Science Technology and engineering, Research, Projects, New product development, Technical training, Team buildup, Subject expert, Supplier development

This course is sponsored by Nestle India Limited for improvement employee business skill. Selection process is basis on written test conducted by IIM Calcutta on CAT format.

Engineering aspect, Project Mangement, Planning, Costing, Project & dessertation, Plant design and commissioning