Muhammad Saleh Amin
Process Engineer - Spinning & Fibre Line @ Ibrahim Fibres Ltd.
About
Chemical Engineer with hands-on experience in the process industry, specializing in real-time process control, manpower management, and core unit operations. Currently pursuing a Master’s in Clean Energy Processes at FAU Germany, I bring a strong foundation in process optimization, Catalysis, safety (NEBOSH certified), and material characterization , built through both industrial experience and research in CO₂-reduction processes. Proficient in Aspen HYSYS (Certified User) and Aspen Plus, I’ve modeled and optimized various chemical processes and unit operations for both academic and industrial systems. With a growing focus on sustainability and hydrogen technologies, I’m passionate about contributing to clean energy innovation and advancing efficient, future-ready processes.
Germany
Erlangen
Mechanical Or Industrial Engineering
Electrocatalysis, Electrochemical Characterization, Nanomaterials, Material Characterization, X-ray Diffraction Analysis, Project Planning, Reactor Design, compressor modelling, pumps modelling, Hydraulic Modeling, Process Simulation, Manufacturing Process Improvement, Troubleshooting, Cross-functional Coordination, Manpower Handling, Oracle Database, Chemical Engineering, Aspen HYSYS, Microsoft Office, Higher Education
Experience

Process Engineer - Spinning & Fibre Line
Faisalabad, Punjab, Pakistan
• Applied advanced polymer chemistry and process engineering principles to optimize spinning processes, achieving a 98% production rate of A-Grade Polyester Staple Fibre (PSF) bales and meeting daily production targets of 450 tonnes. • Led cross-functional teams, including Mechanical, Electrical, and Instrumentation departments, in troubleshooting and problem-solving initiatives, resulting in a 20% faster resolution of critical issues and minimizing production downtime. • Integrated NEBOSH certification principles into safety training modules for 11 newly inducted operators, leading to a 20% reduction in process deviations and a 50% decrease in accident rates within two months. • Utilized advanced data analysis and Statistical Process Control (SPC) techniques to monitor production trends, enabling proactive decision-making that ensured consistent high-quality fiber output with < 2% T-Grade Bale production. • Led efforts in ISO 45001 internal audit, ensuring 100% document compliance and adherence to safety standards, resulting in a 15% improvement in overall safety performance and maintaining a compliant work environment. • Optimized data handling using Oracle software, managing production quantities, waste metrics, and quality parameters, which enhanced reporting efficiency by 20% and supported data-driven improvements.

Graduate Engineering Trainee–Chemical
Faisalabad, Punjab, Pakistan
• Created 20+ detailed (PFDs) on Microsoft Visio for the end-to-end Polymerization process, enhancing clarity and serving as a benchmark for training 15+ new engineers and operators, which streamlined training efficiency and troubleshooting across departments. • Gained in-depth knowledge of the entire utilities infrastructure at the Utilities Plant, including boilers, cooling towers, water treatment systems, and gas turbines, enabling effective management and optimization of plant utilities to ensure reliable operation and energy efficiency. • Acquired a comprehensive understanding of coal handling, combustion processes, and control systems at the Coal-Fired Power Plant, enabling effective management of power generation processes and timely validation of critical components, thus enhancing plant startup efficiency and operational reliability.

Front-end Developer Intern
Pakistan
• Comprehensively gained an insight into the basic syntax of Front-end languages – HTML, CSS, PHP. • Learned and executed a project on WordPress. • Created an e-commerce website on a WordPress template for a mid-tiered clothing brand – drastically increasing conversion rates by 55%.

Production Intern
Pakistan
• Evaluated and reported on the Refused Derived Fuel (RDF) process at DG Cement Plant, optimizing the conversion of municipal solid waste, poultry waste, and tires into alternative fuel, resulting in a 15% reduction in fossil fuel consumption and improved sustainability in cement production. • Assessed and optimized the 8.6 MW Waste Heat Recovery (WHR) system at DG Cement, analyzing its 24-25% efficiency in generating electricity, gaining insight into energy recovery, fuel savings, and plant sustainability improvements • Assisted in quality assurance and process optimization by analyzing fuel properties, cement’s physical characteristics, and composition using X-ray diffraction (XRD), ensuring compliance with industry standards and enhancing production efficiency.
Muhammad Saleh Amin's Contact Information
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