Ryan McKernan
Mechanical Design Engineer @ BRELYON
About
I’m an engineer, designer, and builder who loves turning big ideas into real things people can feel and use. Now at Brelyon, I get to merge my curiosity for design, mechanics, and human experience as we push the limits of immersive display technology. From startup chaos to detailed CAD models, I’ve always been drawn to that space where art meets engineering and form meets function. If you’re passionate about creating and building then we will get a long great :)
United States
San Francisco
Consumer Electronics
Design for Manufacturing, Investor Relations, Networking, Investor Relations Support, Failure Mode and Effects Analysis (FMEA), Finite Element Analysis (FEA), Bubble.io, Agile Methodologies, User Experience (UX), Geometric Dimensioning & Tolerancing, Siemens NX, Rapid Prototyping, Project Management, Creativity and Innovation, Critical Thinking, Adobe Photoshop, Adobe Illustrator, Adobe InDesign, Adobe Premiere Pro, Adobe Lightroom
Experience

Co-Founder, CTO & Head of Product
San Francisco Bay Area
Originally founded to provide valuable internship alternatives for students who lost their internship due to Covid-19. Our long-term vision is to redefine the internship and entry-level sourcing & recruitment processes for both students and organizations. I was primarily focused on the overall student, university, and employer experience and interaction with our product. I am an experienced no-code/low-code bubble.io developer who leads the strategy, design, launch, and implementation of our full-stack 3-sided platform. My goal was to build a company that could provide students with their first professional experience while streamlining the early talent pipeline for all companies. I was responsible for uniting and delivering an excellent product to our students, universities, and employer partners. I am the internal-facing co-founder focused on product, strategy, roadmap, & and operations. The list of hats goes on and on, but let's just say I am the Elmer's glue that is binding Internship on Demand together!

Co-Founder, COO
Led operations at a B2B SaaS startup focused on modernizing early talent hiring through scalable, skills-based internship programs. Oversaw program design, partner success, and internal systems across 50+ university and employer partners. Helped grow the company to over $100k in ARR, developed our go-to-market strategy, and built a lean, remote team delivering measurable outcomes for students and small-to-midsize employers.

Product Design Engineer
Brookfield, Wisconsin, United States
• Led full-cycle product development from concept to mass production, designing and launching 4 new products for the QUIK-LOK attachment system & helping out on 6+ other outdoor power tool products all on the market today. • Collaborated with international suppliers, ensuring high-quality manufacturing standards and cost-effective solutions. • Cross-functional collaboration with Electrical/Hardware, Motor, Quality, Marketing, Safety, EMC, Test, Packaging, & Industrial Design to exceed marketing claims, meet safety guidelines, & deliver the highest quality products on the market. • Expertise in plastic & metal part design, utilizing Siemens NX & Teamcenter to create robust manufacturable designs. • Applied DFM & DFA principles to streamline production and reduce cost. • Conducted statistical tolerance analysis and GD&T to optimize part performance, hit desired tolerances, stack-ups, & fits, & ensure repeatable and cost-effective part manufacturability & assembly. • Designed and executed experiments (DOE) to validate mechanical performance, material selection, and durability. • Developed and tested rapid prototypes: Created 3D-printed and machined prototypes to validate design concepts, assess mechanical performance, and iterate quickly based on testing results & business needs. • Led ergonomic & user-research studies to enhance user comfort, safety, & ease of use, influencing final product designs. • Conducted FEA & FMEA to analyze components prone to mechanical failure, diagnosing weaknesses in material selection, structural integrity, & design constraints to mitigate risks before mass production. • Designed cable harness & wire routing, ensuring efficient assembly, durability, and manufacturability. • Led 20+ design reviews with stakeholders, managers, & VP’s to align technical, product, & business goals. • Trained and mentored 6 new engineers, helping scale the team from 8 to over 110 engineers.

Engineering Intern - New Product Development
Middleton, WI
• Worked in the conceptual stage for Remington hair care products • Designed an attachment to a blow-dryer that functions as a straightener • Built and 3-D printed prototypes in Solid Works • Submitted an Invention Disclosure and potential to be on a patent • Performed digital flow analysis and compared with lab performance • Optimized straightening ability, user interaction, and cost

Videographer & Photographer
Madison, Wisconsin Area
• Organize meetings and shoots over phone and email • Work in several Adobe programs to collaborate and generate new original content • Design intricate sets and various camera rigging techniques • Create informational and engaging videos for faculty and students
Ryan McKernan's Contact Information
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