
Ramesh R.
Chief Operating Officer - North America @ Consolidated Metco
About
Business Leader with focus on growing business with long term financial sustainability, achieved by developing an organization with empowered cross functional teams using FIT philosophy to combine Lean Manufacturing, Agility and Sustainability so as to deliver and exceed the ever changing demands of all stake holders Key achievements include : * Zero tolerance approach to Safety to get to BIC DART rates & Single Digit PPM in Quality * Successful execution of multiple Business and Financial Restructuring at Organizational level and Operational and Financial restructuring at plant level * Successful Pursuit of New Business Opportunities with New & Existing customers * Transfer of Technology and Manufacturing capability across continents and countries * Launch of Green Field sites across multiple continents / regions * Develop and Establish Empowered new teams aligned with the culture of the organization Customer Recognition : Am proud to be part of teams which won the following awards * Navistar Global Diamond Supplier Award in 2020 * PACCAR Supplier Performance Management (SPM) Awards & 10 PPM Award for multiple sites in 2020 * Daimler Trucks Master of Quality Award for multiple sites in 2020 * Top 10 Supplier Award from Ford/Mazda Thailand in 2011 * Ford and Nissan awards for Benchmark recovery actions during Thailand Floods in 2011 * M&M Quality Award in 2006, 2008 & Development Award in 2009 * Ford CDQA Award in 2000
United States
Vancouver
Transportation/Trucking/Railroad
Leadership Development, Lean Transformation, Manufacturing Operations Management, Industry 4.0, Smart factory IIoT solution, Global Cross-Functional Team Leadership, Lean Manufacturing, Manufacturing, Automotive, Supply Chain Management, Restructuring, Product Development, Six Sigma, Engineering, Kaizen, Continuous Improvement, FMEA, Quality Management, Value Stream Mapping, Management, Organizational Leadership
Experience

Chief Operating Officer - North America
Portland, Oregon Metropolitan Area
Head of North American Operations with 10 sites / plants spread across USA and Mexico Spearheading strategies to steer the company’s future in a positive direction. Driving the company’s operating capabilities using robust Accountability process and business practices to surpass customer satisfaction and company goals. Controlling company costs, and introducing tactical initiatives to improve business and shareholder value Customer recognition for our teams include the following * Navistar Global Supplier Award in 2020, 2021 & 2022 * PACCAR Supplier Performance Management (SPM) Awards & 10 PPM Award for multiple sites in 2020, 2021, 2022, 2023, 2024 & 2025 * Daimler Trucks Master of Quality Award for multiple sites in 2020, 2021,2022, 2023, 2024 & 2025

Director / COO - Mexico
Monterrey Area, Mexico
ConMet is a leading supplier of wheel ends, Aluminum castings and Interior / Exterior Plastic components for the Commercial vehicle industry Key responsibilities include * Implement aligned and efficient organization structure to manage Mexico business operations * Identify gaps and weak areas in the structure and address the gap and build a strong performance driven Team based culture * Lean / Opex implementation to drive operational performance to benchmark levels and improve Revenue per Sq ft and Revenue per Head year over year * Capacity Planning and Management * Establish Profitability improvement road map and deliver / monitor month over month performance compared to plan * Upgrade Quality system and Migrate from TS-16949 to IATF certification

CEO - Mexico
CONSULTORÍA EN INGENIERÍA CORNERSTONE
Mexico
We provide an array of executive management services including but not limited to Enterprise Strategy & Optimization, Interim Leadership, Turn-Around & Crisis Management, OpEx Training & Development, Valuations, Validations & Diagnostics, Leadership Development, Coaching & Mentoring, Project & Program Management Our commitment is to provide “optimal value” maximizing ROI on each project. www.ccoconsulting.com Value Creation is Our Core Business

Vice President Operations
Doiter Castings
Aguascalientes Area, Mexico
Doiter Castings Mexico is an Exciting GREEN field start up in Aguascalientes which Manufactures Aluminum High pressure Die casting and Precision Machining products for the Automotive Industry

Operations Director
India, Czech Republic, Mexico
2016-17 Operations Director responsible for turn around project of Monterrey Plant with annual sales of 350 Mil USD producing Automotive Lighting and Interiors for Major OEM's in North America including Chrysler, Ford, Mercedes Benz, Tesla & VW among others. Improved Plant level profitability from -5% to 12% and developed a road map to 20% return 2015 Jul- Feb 2016 Interim Operations Director responsible for Novy Jicin Lighting Plant with annual sales of 250 Mil USD making Head lamps, Rear Lamps and Other Lamps for Major OEM's in Europe including Ford, Jaguar & Land Rover, General Motors, PSA, Skoda and VW among others

Executive Vice President - Asia
India / Thailand
The key Responsibilities are as follows: * Review feasibility and Develop business case to open an office in India and/or Thailand to support potential business opportunities in Asia region * Develop Strategy to build an all new local / regional team to support customer needs across Asia based on outcome from above reviews

Managing Director - Visteon (Thailand) Limited
Thailand
Started the assignment as Country Business Head for ~100 Mil USD Interior / Electronics Business in Thailand with 2 Manufacturing sites. Lead the team to expand significantly into Honda Motor Cycles, GM and Mitsubishi programs to increase revenue to more than 150 Mil USD in 2013 and also built 2 additional faclities in Thailand. Separated Electronics business as part of Global restructuring and led the cost transformation of Interior business thru market down turn in 2014 by closing one facility and spearheading a company wide head count reduction program during the downturn (from 544 heads in Dec 2013 to less than 320 heads in Dec 2014). • Provide Country Leadership to Thailand team, Customer Relationship management, Supply Chain Management, Plant Operations, P&L, Balance sheet and cash flow accountability • Develop Thailand & ASEAN growth strategy and execute the strategy in alignment with Corporate and Regional Leadership Awards : * Global award from Ford Motor Company for best support during the Thailand Floods Natural Disaster * Nissan Appreciation Award for benchmark support and recovery during the Thailand floods * Best Supplier Award from Ford Thailand in 2011

Director Lighting Plant
Pune
Head of Visteon Lighting plant in Pune supplying Head lamps and Tail lamps to several large automotive OEM's in the western region of India Plant was originally started in 2007 and was a JV plant before Visteon took over operating control early 2010 Lead the transformation of culture to Visteon way with significant improvements in Safety, Quality and Delivery performance of the plant within a short span of time.

Director - VASI Interiors Plant
Pune Area, India
Head of Visteon Pune Interiors Plant manufacturing Instrument panels, Consoles, Door Trims, Bumpers and other exterior trims for Automotive customers in the western region of India including M&M, Renault and Tata Motors. Shifted to Pune in July 2004 and lead the team to construct the plant, install and commission the equipments and launch the new plant. Led the team in transforming the Pune Interiors plant from a raw new plant to an Efficient plant within few years since inception.

General Manager - Starters
Chennai Area, India
Head of Starter Motor Manufacturing and India specific Product Development / Application Engineering. Visteon Powertrain plant in Chennai was the 2nd largest exporter in India at that point of time, Key customers were Ford of Europe, Mazda, Volvo and Visteon U.S.A Successfully lead the team to make Chennai one of the Global Centre of Excellence for Starter Motors in Visteon. We achieved 18 straight months of Zero PPM performance making this one of the best plants in Visteon globally.

Starter Product Engineer / New Program Coordinator
Chennai India, Genk Belgium, Ypsilanti Michigan
Asia task force Member of Global Starter Motor Engineering team which was led from Ypsilanti, Michigan with specific task of working with the LXB Starter Development team for Asia launch and 3.6Kw Diesel starter development team. As Core Member of the Ford Mondeo European launch team, successfully coordinated the Hassle free launch of the Starter and Alternator for the program with 0 issues

Manufacturing Engineer - Starters
Chennai Area, India
Worked in Starter Motor Manufacturing team with specific responsibility of Armature assembly line. Member of Core team responsible to initiate and execute Lean manufacturing process in the Starter / Alternator plant. The team successfully transformed the plant to one of the best Lean facilities in Visteon

Manufacturing Engineer
Chennai Area, India
Worked in Advanced Manufacturing group responsible for Drawring & BOM release and maintenance & Engineering changes. Core team member responsible for layout development, equipment and facilities development in the "CDG Cell project" and successfully introduced Cellular Manufacturing concept for the first time in the company.
Ramesh R.'s Contact Information
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