Rohan S Dangar
Senior Mechanical Project Engineer @ Barmag
About
Results-driven Mechanical Engineer with 10 years of experience in project execution, erection & commissioning, and maintenance of textile machinery including POY, FDY, IDY, BCF, and DTY systems. Proven expertise in machine installation, alignment, troubleshooting, root cause analysis, and plant reliability improvement. Skilled in handling end to end project activities, cross-functional coordination, preventive maintenance, and process optimization while ensuring strict adherence to HSE and 5S standards. Adept at managing site operations, manpower planning, and delivering projects within timelines with minimal downtime.
India
Navi Mumbai
Textiles
Standards Compliance, Boilers, Production Optimisation, Electrical & Instrumentation, Certification Testing, Pipe Welding, Workshop Facilitation, Customer Quality, Plant Installation, Inventory Control, Die Casting, Deployment Planning, 5S, Gas Heating and Cooling, Mechanical Systems, Condition Monitoring, Plant Commissioning, SMP, Dynamic Balancing, Shaft Alignment
Experience

Senior Mechanical Project Engineer
Vadodara
- Leading end-to-end execution of multiple greenfield and brownfield projects for textile spinning systems including POY, FDY, IDY, BCF, and DTY lines. - Successfully executed major projects at reputed client sites such as Reliance Industries, Bhilosa Industries, Wellknown Polyester, Sanathan textiles and several small to medium-scale textile plants. - Managing complete project lifecycle: site assessment, planning, resource allocation, execution, commissioning, and handover within defined timelines and budgets. - Interpreting and implementing layout drawings, P&ID, BOM, and technical specifications for accurate installation and integration of machinery. - Supervising installation activities including equipment positioning, alignment, leveling, assembly, and on-site fabrication. - Coordinating cross-functional teams (civil, electrical, instrumentation, utilities, and production) to ensure smooth project execution and timely startup. - Planning manpower deployment and optimizing productivity to achieve efficient project delivery with reduced downtime. - Executing and overseeing auxiliary systems installation such as pneumatic systems, water cooling, oil circulation, boiler/HTM, fume extraction, and AHU systems. - Handling piping, insulation, ducting, welding, extrusion-related activities, ensuring compliance with engineering standards. - Conducting commissioning, trial runs, and performance validation of installed systems, ensuring operational readiness. - Leading troubleshooting efforts, performing root cause analysis, and implementing technical modifications for process and performance improvement. - Monitoring machine health through condition monitoring techniques and implementing preventive maintenance strategies. - Preparing detailed project progress reports and communicating updates with stakeholders and management. - Ensuring adherence to HSE standards and promoting 5S practices across project sites.

Mechanical Maintenance Engineer
Vapi, Gujarat, India
- Adopt and implement a detailed maintenance plan to minimize failure resulting in stoppage of work. Day to day maintenance and operation controlling of Winder, Godet, Pneumatics instruments and Mechanical failures. - Responsible for the Preventive, Predictive, Shutdown and Breakdown Maintenance to keep all machinery In healthy conditions. - Responsible for maintain & update the documents of the plant as per company and ISO guidelines, SMP preparation, maintaining logbook, root cause analysis, check sheet, Maintain consumption of item, costing, Modification drawings and PPT etc., - Controlled inventory of critical spares in coordination with the Materials department. - Ensured housekeeping, safety compliance, and 5S implementation. - Responsible for independently shift handling and job assigning to technicians and breakdown attending during shift. - Supported automation maintenance and modifications in POY and FDY plants. - Conducted customer site visits for inspection, troubleshooting, and technical support. - Involving in plant commissioning and modification activities. - Maintained and serviced Barmag winders (ACW, ACW NG, I-QOON, Wing POY).,

Senior Engineer
Barmag India Pvt. Ltd.
Leading end-to-end execution of multiple greenfield and brownfield projects for textile spinning systems including POY, FDY, IDY, BCF, and DTY lines. Successfully executed major projects at reputed client sites such as Reliance Industries, Bhilosa Industries, Wellknown Polyester, Sanathan textiles and several small to medium-scale textile plants. Managing complete project lifecycle: site assessment, planning, resource allocation, execution, commissioning, and handover within defined timelines and budgets. Interpreting and implementing layout drawings, P&ID, BOM, and technical specifications for accurate installation and integration of machinery. Supervising installation activities including equipment positioning, alignment, leveling, assembly, and on-site fabrication. Coordinating cross-functional teams (civil, electrical, instrumentation, utilities, and production) to ensure smooth project execution and timely startup. Planning manpower deployment and optimizing productivity to achieve efficient project delivery with reduced downtime. Executing and overseeing auxiliary systems installation such as pneumatic systems, water cooling, oil circulation, boiler/HTM, fume extraction, and AHU systems.

Maintenance Engineer
India
- Responsible for plant various activity like as LLF of equipment, schedule of preventive and predictive maintenance to keep all the equipment in safe and healthy condition. - Maintained and repaired heavy machinery and process equipment. - Assessing the needs of equipment replacements, spare parts. - Assessment of the required tools for the maintenance of the equipment. - Keep updated with the upcoming versions or latest machinery required in the organization. - Performed exhaust blower maintenance including impeller balancing, bearing replacement, and laser shaft alignment. - Maintenance of centrifugal pumps including inspection, troubleshooting, repair, and servicing. - Conducted dynamic balancing of rotary equipment. - Maintenance of APHS (Automatic Product Handling System) machinery.

Mechanical Engineer
SKSPL - Reliance Industries Limited
Responsible for plant various activity like as LLF of equipment, schedule of preventive and predictive maintenance to keep all the equipment in safe and healthy condition. Maintained and repaired heavy machinery and process equipment. Assessing the needs of equipment replacements, spare parts. Assessment of the required tools for the maintenance of the equipment. Keep updated with the upcoming versions or latest machinery required in the organization. Performed exhaust blower maintenance including impeller balancing, bearing replacement, and laser shaft alignment. Maintenance of centrifugal pumps including inspection, troubleshooting, repair, and servicing. Conducted dynamic balancing of rotary equipment. Maintenance of APHS (Automatic Product Handling System) machinery. Handling piping, insulation, ducting, welding, extrusion-related activities, ensuring compliance with engineering standards. Conducting commissioning, trial runs, and performance validation of installed systems, ensuring operational readiness. Leading troubleshooting efforts, performing root cause analysis, and implementing technical modifications for process and performance improvement. Monitoring machine health through condition monitoring techniques and implementing preventive maintenance strategies. Preparing detailed project progress reports and communicating updates with stakeholders and management. Ensuring adherence to HSE standards and promoting 5S practices across project sites.

Engineering Trainee
Khopoli
- Verified shipment quantity, quality, labeling, and documentation as per customer orders. - Supervised receiving, dispatch, and inventory control activities. - Reported shortages, damages, and shipment discrepancies. - Perform duties as instructed by management. - Make test certificate and Reports. - Created 2D drafting and product drawings for manufacturing and assembly.

Engineer Intern
India Electric poles manufacturing company
Verified shipment quantity, quality, labeling, and documentation as per customer orders. Supervised receiving, dispatch, and inventory control activities. Reported shortages, damages, and shipment discrepancies. Perform duties as instructed by management. Make test certificate and Reports. Created 2D drafting and product drawings for manufacturing and assembly.
Education
81.38%
80.18%
Rohan S Dangar's Contact Information
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