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Study thoroughly the drawing and determined what are the processes,tools, machine parameters requirements and how to set up the specific job. Set up the job in the machine table and clamped securely. Create program according to job specifications using Okuma OSP conversational programming. Prepare the toolings and take tool height for all the new tools. Take work offset/datum. Perform set up piece or First Article for the new generated program and verify. Prepare dimensional report by using measuring instrument.

Study the engineering drawing. Create the program through mazatrol,EIA,and EZ guide. Set up specific tools according to the drawing requirements. Mount the soft jaw in the chuck and make jaw bore according specific diameter in the work piece. Clamp the work piece into the jaw and clamped. Take offset of all tools and work offset of parts. Perform set up piece or FAI for the new generated program. Verify the First Article Inspection by the Quality personnel. Production machining once Quality sign the router step. Prepare dimensional report by using measuring instrument

Plan and organize the production schedule. Perform set-up and operate DMG Mori Cnc vertical and horizontal milling machine. Operate overhead crane to load and unload the workpiece. Check machine daily maintenance checklist. Check the tools and insert before start running the program. Check the coolant concentricity and coolant level. Check daily check list before the machine running. ISO / Mazatrol Programming.

Perform set-up and operate Cnc Mazak Horizontal milling machine. Operate overhead crane to load and unload the workpiece. Follow the work instruction procedure to mount the workpiece on the fixture. Carefully check the tool diameter and insert, fixture, datum and program stated on Work Instruction. First output must send to CMM to verify the dimension prior to continue the production. Inform Superior/Leader if there’s problem encounter in the process. Fill up the Daily Preventive Maintenance Checklist before operating the machine. Support to operate DMG MORI 3 axis and 5 axis machine Heidenhain control. Check oil and collant level. Adjust tool offset if required. Fill up Quality checklist.

Perform set-up and operate Cnc Robodrill machine. Plan and organize production load scheduling. Check the work piece, the drawing, tool list, and material specification requirements in the drawing. Prepares necessary tools needed in operating the CNC milling machine such as mechanical drawing, tool list, tools, program, and measuring equipment to ensure the part will meet the requirements in the drawing. Performs standard safety procedure when setting up the specific job, checking alignment, flatness, and setting datum base on the programmer tool list. Check the program, the tools required in the specific job, change if the tools are dull. Perform dry run operation to verify the machine movement according to the program to run. Record output monitoring and perform quality checking of the work piece. Make manual programming and editing the program if needed. Report or communicate to supervisors, engineer if have quality issues regarding production delay.

•Perform set up operation in CNC Wire cut machine which include Wire Vertical alignment. •Set up the work piece according to the mechanical drawing and do alignment, flatness and setting the datum or origin of the part to be machined. •Prepare and make Manual Program based on the drawing. •Check the program twice to ensure that the program is correct. •Perform checking the part after machining if well passed the required tolerance in the mechanical drawing. •Record the output monitoring for reference. •Report any problem to the engineer or supervisor. •Do 5s after work. CNC Wire Cut Machines Operated Agie Charmilles 2050 Agie Charmilles 2020 Makino Uj53

•Set up and operate Conventional Machines such as Lathe, Milling, Drill Press. •Set up and operate Power Press machine to do the following process piercing, blanking, coining, and forming. •Visual checking the first result before proceed to volume quantity. •Inspect the output from dent and scratches. •Do a preventive maintenance of the machine. •Set up and operate CNC Wire cut machine to cut precision parts of tool and die assembly. •Perform the Heat Treatment (Hardening Process of Stamping mold.