RAVICHANDRAN KOLAPPAN
General Manager - NPD and Quality @ Unitech Plasto Components Pvt. Ltd.
About
23 years hands-on experience in New Product Development, Supplier Quality Assurance, Potential Supplier Assessment, Localization, System Management, Quality Management in various industries such as Plastic, Rubber, Die casting, and Sheet metal. I have successfully managed programs from RFQ to SOP handoff. I possess extensive knowledge in APQP, PPAP, and project events, ensuring OEM milestones are met. My skills include new supplier assessment and approval, green field setup for organization quality, vendor development, and New Product. I have a notable record in cost-saving by improving and changing processes and products with appropriate techniques. I have collaborated with global teams in South Korea, China, Taiwan, and Vietnam, sharing strategies, best practices, and benchmarks. I am experienced in implementing and sustaining customer-specific systems, IATF 16949:2016, and ISO 14001.
India
Chennai
Automotive
1. Communication skills, 2. Technical Skills (UG Basics), 3. Project Management and Planning, 4. Research and Statergy, Automotive, Quality System, Testing, Change Management, New Product Development, NPD Quality, SQA, IATF, APQP, PPAP, Core Tools, FMEA, Audit, New Vendor Development, Vendor Audit, New Product Validation, Painting
Experience

Sr. Manager NPD and Quality
Sowbarni Polymers
Chennai
• Setting goals and developing plan for New Business • Research and Identify New Business opportunity • Meet customer face to face, over the phone or social media • Prepare Monthly and Annual sales plan and bring the same to action and gap analysis • Prepare NDA and submitting to Customers • Costing for New RFQ and ECN • Analyzing month wise OEM sales and present to management • APQP Gate control for New Projects • Co-ordination and controlling overall development through Development CFT • Monitoring Program and Project events • Overall risk for the program and its mitigation plan • CAPA verification • Event trials and Customer PPAP approval • Design review and Mold flow analysis • VA/VE and 4M management

SQA Manager (Head Of Team - HOT)
Oragadam, Sriperumbudur, Chennai
• Product Development, Localization and 4M Change Management (ECN/PCN) - Team Head • Product Development from Overseas Supplier (Korea, China, and Vietnam) • Part development: Plastic, Die Casting, Stamping, Machining, Rubber, Painting and ED Coating • Product development schedule as per Master timing plan and Tracking • Scheduled Project Meeting with Internal team, Local Vendors and Overseas vendor for Project progress • Leading and coordinating with R&D, Buyer, Quality, Industrial Engineering and Logistics as Core CFT Team • Product validation as per Drawing requirement with approved 3rd Lab agency / In – House facility • Arrangement of samples for in– House and Customers defined milestones or Build • PPAP Audit, Run @ Rate Verification, PSW approval Authority and Project Transfer • IMDS verification and approval • Existing Vendor Capacity Audit and Gap Analysis w.r.t Forecast plan • New Vendor identification, New Vendor Potential Audit, Capacity assessment and Approval Authority • Team and Vendor improvement by providing training • Vendor VA/VE Team Head • Internal Auditor IATF 16949:2016 • Tools: GD&T, G8D, 5 Why, CMM, FMEA, MSA, Mechanical Property UTM, Hardness

Assistant Manager - New Product Development
Chennai Area, India
Project: Renault XBA and HHA • Leading and Manage the New Project Quality Team • Co-ordination with customers, vendors, production and quality team • Technical review, product specifications, testing, quality adherence & Delivery service support for products • Vendor/Supplier management in the area of Quality & Delivery • New Project Development presentations, M&P (Method & Procedure) documentation • Fit and Finish review at Design stage with customer • Preparation of Product Test Plan and Testing Sources Approval • Product Reliability as per Customer standard with Various testing Agency (GARC, ARAI, SGS, ICAT & FCRI) • Checking Fixture Concept, Design review, Approval and Manufacturing progress • 2D Drawing, Fit and Finish, Symmetry and Parallelism • Grain Mapping and Tool Graining • Submission of IMDS to all saleable Parts • Appearance Approval of parts against Grain, Color, Gloss, Aesthetic and Harmony • Preparing PPAP APQP documents for PSW • Tracking Project progress by Master Scheduled and Concern VC, PT, PPC and SOP • Customer Support and Analysis of Customer Concern, Submitting 8D • Packaging Development and Approval
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