Ratnesh Dubey

Having around 11 year's of experience in Utility Operation & Maintenance , FMCG & F&B Plant Maintenance (Mechanical, Electrical, Instrumentation & Civil ) for preventive / predictive maintenance of machinery & equipment, improve plant up time and reduce costs of Utility section. Focussing on Technical Development of around 15 Direct Associates of Utility section & 10 Temporary associates. Ensured Utility equipment’s availability as per the production demand and increases uptime of the equipments. Improvement in Plant KPI’s: Energy usage Power/case, Fuel lt./case, water Usage lt./case , DG Efficiency through implementation of improvement action planners, Plant R&M Budget controlling, project execution in Utility & Filling Lines. Established Standard operating procedure for maintenance Activities & assists with troubleshooting problems, discrepancies & investigation of non conformance. Heading Department by leading multi-disciplinary teams in delivering Annual Operating Plans for the Business in Delivery, Quality & Cost. Ability to Collaborate across Function and Verticals, Able to work in high pressure environment also. Safety Trainings to Utility Associates for reducing LTI’s, LTIR.Near miss reporting for avoiding mishappening. Implemented Preventive Maintenance Systems through JH & PM Pillar in the Plant to improve Utility & line productivity and plant reliability. To increase MTBF & to Reduce MTTR. Worked on Govt. Statutory Compliances of utility section in Boiler,DG set, Refrigeration, HSD Tanks. Conducting in-house Training Programs on Mechanical Utility equipment Chillers, Boiler,DG set, HP,LP Air compressors, 5S, TPM, equipment specific training like Programming Logic Controller, Electrical System (Air compressor, boiler, refrigeration system, maintenance practices).

Leader of FMCG Utility & Plant Maintenance ( Electrical & mechanical ) Team for preventive / predictive maintenance of machinery & equipment, improve plant uptime and reduce costs of Utility section. Focusing on Technical Development of around 35 Direct Associates of Utility section & 15 Temporary associates. Ensured Utility equipment’s availability as per the production demand and increases uptime of the equipments. Improvement in Plant KPI’s: Energy usage Power/case, Fuel lt./case, water Usage lt./case , DG Efficiency through implementation of improvement action planners, Plant R&M Budget controlling, project execution in Utility & Filling Lines. Safety Trainings to Utility Associates for reducing LTI’s, LTIR.Near miss reporting. Implemented Preventive Maintenance Systems through JH & PM Pillar in the Jainpur Plant to improve Utility & line productivity and plant reliability. To increase MTBF & to Reduce MTTR. Worked on Govt. Statutory Compliances of utility section in Boiler,DG set,Refrigeration,Co2 Tanks, HSD Tanks. Dust Extraction System installation in 8 TPH Briquette Boiler for maintaining boiler dust free. Installed 5600 KVA UPSEB Project for Electric supply of Plant in utility section. Installed the Electronic Bottle inspection Project whose cost is 3.5 crores imported from California(USA) Conducting in-house Training Programs on Mechanical Utility equipment Chillers, Boiler,DG set, HP,LP Air compressors, 5S, TPM, equipment specific training like Programming Logic Controller, Electrical System (Air compressor, boiler, refrigeration system, maintenance practices). Improve LP of 600 BPM KHS line up to 5% in one year by implementing DT5 concept.

Worked on 11 KV Substation & 11 KV Distribution Network & Having good exposures in switchgears up to 11KV such as Transformer (up to 5MVA), MOCB, OLTC, VCB, OCB, ACB, Different protection relaying schemes etc. Worked on TG Set (up to 6 MW) & DG Set (up to 1250 KVA) including Breakdowns & preventive maintenance. Handling all types of PCC & MCC panel including all types of AC/DC Motor Stators. Handling both PLC & Drives panels including breakdowns & preventive maintenance. Handling all types of utilizes breakdowns in the organization. Effectuated Power saving through Quality Circles.

Operation & Maintenance of motors (415V, 3.3KV, 11KV), Battery Chargers (24V48V, 50V, 60V, 110V), Transformer (132KV/11KV, 11KV/3.3KV, 3.3KV/415V) & Relays. Operation & Maintenance of C.T, P.T, M.O.C.B of 132KV substation. Electrical Engineer Shift in charge responsible for job in shifts. Indents for material, requisition, Preventive maintenance module, Material Management, daily activity report in SAP.