Ramon Bosco
Director of Operations @ TE Connectivity
About
Professional Summary Global operations leader with over 17 years of manufacturing experience, including 9 years in international assignments across the United States, England, Germany, Switzerland, South Africa, Mexico, Canada, Brazil, and Argentina. Trilingual in English, Portuguese, and Spanish. A high-energy, results-oriented professional with a proven track record in Continuous Improvement, Total Productive Maintenance (TPM), Lean Transformation (Toyota Production System), Six Sigma, and Strategy Deployment. Recognized for driving cultural transformation and operational excellence through engagement, innovation, and disciplined execution. Extensive hands-on experience in diverse manufacturing processes, including machining, assembly, welding, milling, stamping, foundry, painting, plating, stamping, molding and assembly. Strong technical background in automotive product quality—brakes, water and oil pumps, shock absorbers, elastomers, exhaust systems, roof rails, windows, piston ring, terminals and connectors A self-driven change agent with a passion for developing high-performing teams and fostering a culture of continuous improvement. Effective coach, facilitator, and trainer adept at motivating cross-functional teams at all organizational levels to achieve sustainable results and deliver superior customer value. Areas of Expertise Business and Operational Strategy Tactical Planning and Execution Performance Management and KPI Deployment Customer-Focused Continuous Improvement (Safety, Quality, Delivery, Cost) Negotiation and Leadership by Influence in Matrix Organizations Talent Development and Engagement Executive, Managerial, and Shop-Floor Coaching and Training Kaizen Leadership and Lean Manufacturing Implementation Six Sigma Black Belt Certified Advanced Problem Solving and Root Cause Analysis Application of Lean Tools: Kaizen, VSM, 5S, TPM, Kanban, Layout Optimization, Standard Work, and others
United States
Winston-Salem
Automotive
Engineering, 5S, Value Stream Mapping, PDCA, APQP, TPM, Poka Yoke, Kaizen, FMEA, Kanban, PPAP, 5 Why, Green Belt, Ishikawa, Lean Manufacturing, CEP, Six Sigma, Continuous Improvement, Supplier Quality, Automotive
Experience

Plant Manager
Manitowoc, Wisconsin, United States
Responsible for the full operation of Piston Rings for OEM’s with a yearly revenue of $110M. Overseeing all departments including Safety, HR, Materials, Quality, HR, Etc... 650 team members between 2 sites. Cummins, GM and American Axle customer awarded for 2022 in terms of delivery and quality.

Plant Manager
Lawrenceburg, Tennessee, United States
Dura is owned by Private Equity Middle Ground LLC. Responsible for the full operation of 2 businesses Unit. Roof Rails for OEM’s with a yearly revenue of $50M and Mass Transit (Windows) with yearly Revenue of $15M. Overseeing all departments including Safety, HR, Materials, Quality, HR, Etc... 220 total associates. Scrap reduction from 9% to 7% of VA sales. Efficiency Improvement for roof rails value stream from 77% to 89% using lean concepts. Turnover reduction in 12% using exit interviews, shop floor management 1&1 , townhall meetings and skip level meetings. Ebitda improve in 3% basis point.

Plant Manager
Fort Wayne, Indiana, United States
Shiloh is owned by the Private Equity Middle ground Capital LLC. Responsible for the full operation including total P&L of a vertical integrated High Pressure Casting and Machining facilities with a yearly revenue of 65M USD overseeing all topics of responsibility including HR,Finance, OPEX, Quality. 250 associates. Meet and exceeded Q1 financial results - first time since 2017. DieCast Total Process OEE improvement from 31% to 45%. Green Quality scorecard achieved for Honda and Ford Total Scrap reduction from 35% to 16% for GM. Total Scrap reduction from 42% to 21% for Honda. Turnover reduction from 39% to 22%.

North America Continuous Improvement Manager
United States
CI Manager working across 15 plants in North America deploying the TBS (Tenneco Business System). Driving Continuous Improvement Activities in order to reduce cost *Working in Operations supporting 2 of the facilities due the Covid 19 situation in order to support the business

Regional Continuous Improvement Manager - North America
United States
- Regional CI Manager in charge of 5 plants in US, 4 in Mexico and 1 in Canada. - Work with local CI team to develop Continuous Improvement projects. Responsible to delivery $25M per year in savings within the plants. Savings are based on Conversion Cost Improvement (Labor, Scrap, MRO, Freight, Rework, Packaging, etc..) - Responsible for shop floor training using Lean tools. - Responsible to deploy all standard tools across the plants (Visual Management, Opportunity for Improvement, Value Stream Mapping, Kanban, 5s, Power Steering, etc..) - Key member in the Tenneco Strategy Alignment process - responsible to deploy the 3-5 years plan in the region. - 15 CI plant resources reporting as a dot line to me

South America Continuous Improvement Manager
São Paulo, Brazil
• South America TBS Coordinator (Tenneco Business System) Projects involving Shocks, Elastomers and Exhaust systems. • Responsible of development and coaching several projects at Shop-Floor with hard savings around US$ 1.1Million (2014 – 2015) – Tenneco Awarded Examples of cost reduction projects: • Six sigma project leader across organization - scrap reduction with Hard Savings USD$90k/year • Cost reduction using lean tools at MAN Cell – USD$50k/year (2014) • Cost reduction using lean tools at Muffler Line – USD$100k/year (2014) • Problem solving expert using TMS and Six Sigma; Layered Process Audit implementation (QSB Requirement) • Led cross functional team to significantly reduce quality concern in suppliers with hard savings of USD$90k/year (2014). • Manage lessons learned and best practice from manufacturing projects. • Obtain and analyze data and then create projects in order to improve their metrics (ex: warranty issues, scrap, etc…). Use statistical software (Minitab) to help these activities. • Productivity increase at GM cell, from 52 to 75 parts/hour - Hard savings of USD$52k/year (2015) • Offal reduction for rods - Savings of USD 105k/year • Lean tools training ( Value Stream Map, Kanban, 5s, Set-up, Standard Work...). Six Sigma training for Green Belts and Yellow Belt • Obeya room implementation – Meeting with top management in order to identify and track cost reduction ideas (All areas = Manufacturing, HR, Finance, Engineering, Quality, etc...) • Top management training and approach. South America strategy deployment according Global Strategy. • DDI Master Trainer – 20 people was trained (All areas) in 2015. 2016 = 30 people (Group Leaders and Team Leaders) and Managers in Argentina and Brasil.

Lean Management Engineer
São Paulo, Brazil
• Conducting training to develop Lean Facilitators ( VSM, 5S, SIPOC, Swin Lane, Kaizen, Fluxogram, 7 Kinds of Waste, Kanban, PDCA, etc..) • Conducting training to Top Management Team (Roles & Responsabilities) • Developing and Coordination of Continuous Improvement Projects (Foundry, Machining, Assembly and Office) • Representative of Brazil in Sulzer Lean Team with quarterly meetings in Europe to discuss the status of Lean implementation, present projects, define roadmaps. • Member of Strategy Deployment team, coaching the Top Management how to develop targets and action oriented through the company.

Quality Analyst
São Paulo, Brazil
• Responsible for Technical Assistance for Customers (automotive suppliers), ensuring quality of parts, by analysis and action plan (corrective, preventive and indicators). • User of Quality Tools (FMEA, 8D, MSA, MASP,PPAP, CEP.) • Lead Auditor of 5S. • Audits of Processes, Systems and Products as established by the ISO TS.

Continuous Improvement Analyst
São Paulo, Brazil
• Development and coordination of two projects in the sector of Continuous Improvement, reducing $90k in inventory and 8% productivity increase. • Leader of the Lean Manufacturing tools (Kaizen, VSM, 5S, TPM, Kanban, Layout Alteration, Standardized Work). • Participating in Six Sigma projects as a Yellow Belt • Responsible for preparing monthly reports of quality indicators. • Participating in continuous improvement Workshops at suppliers. • Capability Studies, R&R and MSA. • Responsible for implementing the Statistical Process Control (SPC).
Ramon Bosco's Contact Information
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