
Rajy Kappagantula
Advisor, Technical Simulation @ Suncor
About
• An experience of 15 years as Chemical Engineer in dynamic simulation and operator training simulators. • Dynamic Process Simulation for Engineering studies to assist in Front End Engineering & Design, Feasibility and Control Studies, Utility System Design and Controls. • Expertise in using process simulation software : Dynsim • Familiarity in using the steady state simulation software : Pro-II
Canada
Calgary
Oil & Energy
Process Engineering, Refinery Operations, Project Engineering, Petroleum, Oil & Gas, Refinery, Testing
Experience

Product Analyst - Dynamic Simulation
Calgary, Alberta, Canada
• Defined new product feature requirements and create user cases/elaboration documents for R&D – worked with technical support to help them understand new features. • Authored white paper on working of Petro-SIM & Yokogawa’s OmegaLand link. • Collaborate with R&D, QA/QC and other key stake holders in the organization to define and approve product release requirements. • Worked with marketing to define the go-to-market strategy, liaising with and helping them understand each product offering, positioning, their key benefits, target customers and collaborating with marketing and sales departments to actualize the go-to-market strategy. • Analysis of business opportunities to support product growth, find innovative solutions for the broader market • Worked with R&D to develop Petro-SIM/OmegaLand link proving Petro-SIM dynamics’ applicability for Operator Training Simulators. • Supported project teams to deliver OTS projects using Petro-SIM Dynamics • Developed various demo cases for various process equipment such as simple/complex distillation columns, compressors, fired heaters to establish standard modeling approaches using Petro-SIM Dynamics.

Simulation Engineer
Calgary, Canada Area
OTS Projects: • BP Cherry Point – Reformer model upgrade o Honeywell Experion C300 system – System Staging, controls load, troubleshoot and model updates. • JACOS SAGD – Delivered the Water and Steam model o Includes Rigorous HLS/OTSG/Evaporator models o Emulation of third party PLC logic – Ecodyne/EIT/STT Enviro Corp/Aquatech o Model used for validation of PLC logic/Operating procedures/Control Logic o DeltaV DCS system – helped identify/ resolve problems with DCS control logic. • North West Sturgeon Refinery – Hydrotreater reactor model • Husky Lloydminster OTS upgrades o Sulfur Recovery Unit o Atmospheric/Vacuum Distillation o Pressure Swing Adsorption o Hydrocracker Fractionation section

Consultant 2
Invensys India Pvt. Ltd.
Hyderabad Area, India
Projects: • Dynamic simulation of LNG terminal unloading line – Engineering study for the PSV pop-up scenario during draining, SHELL Hazira, India. • Dynamic Simulation of Fuel Gas System - Engineering study of load handling capacity of the boilers in various scenarios, Saudi Aramco Total Refinery Project, Jubail (JERP), Dailem. • Dynamic Simulation of Air and Nitrogen distribution network - Engineering study of utilities system consisting of Steam, Instrument air and Nitrogen distribution, Saudi Aramco JERP, SKEC, Korea. OTS Projects: • Model Engineer for Operator training simulator for refinery, oil and gas processes. • Dynamic simulation of the real plant and its tuning to match the steady state and dynamic behavior. • Evaluation of the Steady State Pro-II models for OTS development. • Integration of the simulation models with ESD Logics, development and integration of sequencing logics to the models. • Client interactions for model testing and acceptance. • Man hour estimation and project management support to the Manager. Projects: • Model Engineer- SATORP- Delayed Coker Unit; BLM ( Basic Learning Modules) The BLM’s are modeled for Debutanizer and a pair of coke drums with a furnace • Modeled BLM’s with their own steady state, start up and shutdown cycles. • Emulated DCS functionalities using Intouch with logics built in Dynsim. • Developed the simplified BMS logic for the furnace in Dynsim as per the client’s requirements. • Model Engineer- SATORP- Steam System Modeled Boiler pre-heater section, simplified boiler models, HP, MP and LP distribution, blow down drums, let down stations with the respective control strategies, and malfunctions. • Model Engineer - Exxon Mobil Beaumont DCU OTS project – Pre flash tower • Model Engineer - KNPC- Gas Plant -Logics integration & Sequences • Model Engineer - KNPC- AGRP – Hydrogenation reactor. • Model Engineer – MLNG OTS project – Demethanizer

Intern
Invensys Process Systems
Calsbad , CA
• Engineering studies performed include validating design and predicting pressure profile in the boiler flue gas ducts after process upsets for implosion study for Bechtel and Cummins and Barnard. • Sub-sea pipeline flow capacity/flow and pressure drop study for continuously changing quality and quantity of oil produced from oil wells of Oxy Thums. • Study of PID’s and PFD’s of design projects, assisted in writing the reports on steam studies performed for Mustang, SNEC.

Graduate Apprentice
Invensys Process Systems
Hyderabad Area, India
• Studied the qualitative flow sheet of a process using the dynamic simulation software • Assisted design engineers in product development and performance of Invensys proprietary software Dynsim
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