
RAFAEL GELAIN
Manufacturing Engineer Sr @ BRASLUX
About
Objective: Work as a Manager in areas like Process and Product Manufacturing Engineering, Tools Development, Product Development or Productive Areas. I am also interested in work as a Process Analyst, Product Engineer, Designer or Chemical Analyst. Knowledge in: - Team Management and Leadership. - Professional communication skills including fluency in Portuguese (native) and intermediate level of Italian and English. - Financial and Accounting Management. - Evaluation and Development of Components and Tooling projects using softwares, such as Solid Edge and NX. - Implementation of Product Manufacturing Processes. - Elaboration of Manufacturing Costs. - Financial Viability Calculations (payback). - Elaboration of Layouts. - Development of Suppliers. - Continuous improvement of the production processes and the products through Lean Manufacturing Tools. - Product Development. - Laboratory Analysis - Fiberglass Manufacturing Processes and Thermoplastic Components. - Painting Processes. - Metals Machining Processes. - Operation and Programming of CNC Machining Center.
Brazil
Caxias do Sul
Plastics
Cálculo de custos de produtos, Strategic Planning, Product Design, Engenharia de processos, 5S, Lean Manufacturing, Metodologia Kaizen, Indústria automobilística, PPAP (Processo de aprovação de peça para produção), Engenharia automotiva, FMEA, Six Sigma, Automotive Engineering, Kaizen, PPAP, Project Management, ISO (Organização Internacional para Padronização), Desenvolvimento de produtos, Melhoria contínua, Estratégia empresarial
Experience

Manufacturing Engineer Sr
Caxias do Sul, Rio Grande do Sul, Brasil
- Cost of Manufacture. - Elaborate Line Product Implementation Schedules. - Negotiate Investments, Project Changes, Manufacturing Costs, Chronograms with other sectors of the Company. - Elaborate and analyze financial viability calculations (payback). - Evaluate Component Designs and submit proposals for alterations. - Make Improvements and Develop Manufacturing Processes. - Continuous improvement (Lean Manufacturing).

Manufacturing Engineer – Assembly
Caxias do Sul, Rio Grande do Sul, Brasil
- Define Raw Material, Process and Manufacturing Roadmap. - Documentation to guide and to control the production process. - Evaluate component designs. - Designing and implementing Layouts. - Continuous improvement (Lean Manufacturing). - Develop Suppliers. - Define and Acquire Tools for the manufacture of components.

Products and Manufacturing Process Engineering
Costt Fibras
Caxias do Sul e Região, Brasil
- Design Molds and Components. - Research and Product Development. - Supplier and Customer Development. - Implement Manufacturing Processes in the Client Company. - Create Molds and Components Manufacturing Schedules. - Elaborate Cost of Manufacturing. - Negotiate Investment Value, Project Changes and Schedules with Company Clients. - Generate information for manufacturing molds and components. - Manufacturing Processes Chrono-analysis. - Define Raw Material and Manufacturing Process. - Elaborate Roadmap and manufacturing orders. - Control the progress of the production process. - Make Product Quality Analysis. - Elaborate and analyze financial viability calculations (payback). - Assist in the Financial Management of the Company.

Coordinator of Process Engineering, Modeling and Toolmaking
Caxias do Sul Area, Brazil
- Managing and Leading (12 employees). - Hiring, Layoffs and Performance Analyzes. - Chronograms of Product Implementation, Purchase and Maintenance of Tools. - Negotiate Investments, Project Changes, Manufacturing Costs, Chronograms with Clients and other sectors of the Company. - Elaborate and analyze financial viability calculations (payback). - Report of activities. - Evaluate Component Designs and submit proposals for alterations. - Define, Design and Acquire Tools for the manufacture of components. - Information for the manufacture of Prototypes and Tools. Note: Process Engineering elaborates the process of manufacturing Fiber Glass and Thermoplastic components since its conception to the final finishing paint. The process used are RTM Light, Spray Up, Hand Lay Up, RTM with Silicone Membrane and Vacuum Forming. Modeling and Toolmaking is responsible for making prototypes, acquiring, manufacturing and maintaining tools. Main projects: - Truck Agrale G3 and AM41. - Tractors Agrale 540, 565 Compact, 4233, 7215 and MAR I. - Acquisition Thermoforming Equipment and internalization of components produced in third parties. - Pickup and Micro-Bus Agrale G2. - RTM Manufacturing Process with Silicone Membrane. - Tractors Agritech AGR40, YA71, YA43, YA46, YC70, YC55TE. - Unification of the painting system. - Painting of Ford and Toyota Components. - Kaizens and Single Minute Exchange of Die (SMED).

Process Engineer for the Manufacture of Fiber Glass and Plastic Components
Caxias do Sul Area, Brazil
- Manufacturing Processes Chrono-analysis. - Define Raw Material, Process and Manufacturing Roadmap. - Documentation to guide and to control the production process. - Evaluate component designs. - Cost of Manufacture. - Designing and implementing Layouts. - Continuous improvement (Lean Manufacturing). - Develop Suppliers and Manufacturing Processes.

Trainee of Scientific Initiation
Caxias do Sul Area, Brazil
- Perform Elementary Quantitative Analysis of Carbon and Phosphorus in Samples from River Sediment; - Perform Activities Reports; - Write Articles; - Present the Results Obtained in Academic Events. Project: - Distribution and Geochemical Partitioning of Phosphorus in Sediments of a Gaucho Basin, Case of Study: Arroio Marrecas.

Mechanical Assembler, Operator of Lathe and Milling Machines.
Kamp Industrial Automation
Caxias do Sul Area, Brazil
- Operate Mechanical Lathe. - Operate Mechanical Milling Machines. - Operate Mechanical Grinding Machines. - Operate Drilling Machines. - To Make Assembly of Machines. - Reading and Interpreting Mechanical Drawings. - Sharpening of Tools for manual use and for machining. - To Make Inventory of the Components.
Education

Engineering
Develop skills related to strategy and a systemic view of processes, updating your knowledge in strategic areas of business management focused on key attributes such as efficiency, quality and competitiveness.

Business Administration
- Management and Leadership of People. - Fundamentals and Marketing Management. - Project management. - Accounting, Economics, Financial Mathematics and Cooperative Finance. - Analysis of Financial Projects. - Quality management.

Chemical Engineering
- Elaboration of Systems Projects used in Chemical Processes. - Laboratory Analysis, Modeling, and Simulation of Processes. - Biotechnology, Constitution of Materials used by Industry. - Polymers, Constitution and Productive Processes. - Calculations of Thermodynamics, Heat and Mass Transfer, Mechanics of Solids and Fluids. - Treatments of Superficial Protection of Parts and Components.
RAFAEL GELAIN's Contact Information
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