
rafael gamez
senior operations manager
About
Industrial engineer with broad experience leading manufacturing, operational excellence and IT operations working for renowned world-class companies dedicated to build electronics, automotive parts and medical devices. Core competences: Multi-site operations management under ISO-9000, ISO-13458, FDA 21 CFR 820, ISO/TS-16949 Operational Excellence through Lean (TPS, DBS) and 6Sigma Financial acumen Industrial, product, process and manufacturing engineering: NPI, PLCM, QC ERP/MES user and administrator, business process analyst, project manager
mexico
mexico
electrical/electronic manufacturing
operations management, six sigma, lean manufacturing, manufacturing engineering, continuous improvement, kaizen, program management, manufacturing, process engineering, quality assurance, manufacturing operations, supply chain management, value stream mapping, business process improvement, quality system, management
Experience

focus factory manager
medtronic
* Staff focus factory manager responsible for the operation of a $500M/yr sales, 900+ employees facility dedicated to build disposable and reusable sensors used with our own OEM oximetry equipments under ISO-13485 and FDA standards. * Accountable for the attainment and improvement of key performance indicators (Safety, Delivery, Quality, Cost) * Head of a +50 local resources running the factory operations (manufacturing, engineering, maintenance, continuous improvement, floor control and demand planning reporting to me) * Internal auditor for GMPs under ISO-13485 and FDA standards * Responsible for providing the right amount of manufacturing capacity to fit the demand allocated to the business unit quarterly through the MPS signal and yearly through the Supply Plan

plant manager
leica biosystems
* Plant Manager of a 200+ employees site dedicated to build breast biopsy medical devices in a controlled environment under ISO-13485 and FDA 21 CFR 820 standards. * Responsible of the site’s performance reporting to the headquarters senior leadership * 1.2M USD YOY 2014-2015 improvement through efficiency in usage of materials, labor productivity * Productivity going from 80% to 93% (as per ERP, based on run rates) ramping up to 98% goal * Utilization going from 35% during last NPIs up to 81% in sustaining mode * Scrap reduction of $1.1M for 2014 or 50% YOY 2013, $250K for 2015 or 14% YOY 2014 * Speeding up the implementation of Danaher’s DBS model after acquisition * Labor efficiency for +$200K and layout efficiency for 2,500 sq ft or 20% of the available space * 2015 prize to the division with the biggest profit growth in 2015 and faster Lean conversion * 2016 top 4th best improved plant for Operations and EHS

manufacturing operations manager
kimberly-clark
* Operations Manager for one site making plastics & silicone molding and one site assembling medical devices in controlled room environments under ISO-13485 and FDA 21 CFR 820 standards * Leading +3000 indirect and direct reports * Improving Key Performance Indicators * Responsible for observation & improvement of P&L, budgets, variance control included * Responsible for continuous improvement plans through Lean, TPS and 6Sigma * Lead organizational & cultural change through a thorough approach to GMPs, Lean & 6S techniques * Clean up past due CAPAs from previous internal and external audits to our Quality System * Personal contributions or coaching on projects leading to savings for a total of $1.5M USD for 2009

senior operations manager
magic leap

operations superintendent and black belt lean-6sigma, program manager
the tech group
* Operations Superintendent & Program Manager for plastics molding and medical devices integration; Black Belt Lean–6Sigma * Management of human, material and technical resources at the molding and assembly areas inside a FDA, ISO 9000 and ISO 13485 certified company dedicated to manufacturing of medical devices * Leading +150 indirect and direct reports * Application of (and trainer for) Lean–TPS & 6Sigma principles on day to day operations: Kaizen, 5S, Visual Factory-Andon, PDCA, VSM, Pull, OPF, Kanban, Std Work, SMED, TPM, Leveled Production, Pokayoke, RCA, ANOVA, DOE, etc. * Customer Management Relationship. Daily and weekly meetings to manage product supply for the OEM located in USA * Program & Project Management * Planning of raw materials, production schedule and finished goods necessary to accomplish with customer service goals * Industrial engineering. Labor balance, Layout improvement, Workstation design, etc. * Product & process engineering, real-time performance indicators tracking * Scrap reduction project from 8.2% to 2.1% and from 41.5K USD/mo to 9.1K USD/mo. (YOY)

hp and ibm enterprise systems pre and post sales technical support manager
antar soluciones
* Responsible for HP and IBM personal and enterprise computing product families pre/post-sale technical support to prominent national financial customers. Daily interaction with HP and IBM technical, sales and R&D teams at NA and EU. 50% travelling, US & MX mainly. * HP international certification for HP-9000 & HP-UX 9 pre/post sales technical support. * Responsible of repair services, specialized consulting, system integration, networking, operating systems (Win, Unix) and applications. * Technical support and service training to regional branch offices.

operations manager
blackberry
* Manager of the bigger worldwide BlackBerry outsourced manufacturing operations at Guadalajara, MX EMS. * Coordinate execution of two facilities doing SMT/ASY and Config and Pack operations. * Owner of site's operation, performance metrics and the healthy relationship with the partner at all levels. * Accountable for meeting on-time delivery, quality, cost and continuous improvement goals. * Accountable for improving the site's customer service & NPI performance. * Lead the local RIM resources to ensure that all the requirements / specifications are met. * Responsible for driving the qualification and ramp-up of new products in-site. * Ensure manufacturing capacity and resources at the site to support RIM's demand in quarterly basis (MPS) and yearly basis (supply plan). * Work with the respective groups within RIM to ensure the proper support to the local operations.

operations chief
lombra
* Operations Chief for plastics molding, metal stamping and assembly/integration operations * Management of human, material and technical resources for the molding, sheet metal stamping, assembly, warehouses and tool room areas inside a company dedicated to the automotive spare parts manufacturing. * Leading +60 indirect and direct reports. * Introduction of Industrial Engineering basics and Lean–TPS Manufacturing principles. Kaizen, 5S, Visual Factory-Andon, PDCA, VSM, Pull, OPF, Kanban, Std Work, SMED, TPM, Leveled Production, Pokayoke, RCA. * Introduction of a Quality System based on ISO-9000.

product and process engineer
flextronics
* Project introduction, Product & process engineering for 3 Dell products integrating sheet metal stamping, plastics molding and box-build assembly inside an ISO-9000, ISO-14000 and QS-9000 certified production facility. * Leading +250 indirect and direct reports. * Customer Relationship Management. * New Product Introduction and Box-build assembly coordination. * Industrial Engineering: Layout design, operations and material flow design, workmanship training, pokayoke design, etc.

it project manager
flextronics
* Business Process Analyst, Project Manager and Systems Integrator for IT projects serving internal and external customers. * PMI – PMP methodology applied to the ITS Project Integration. * Implementation of several projects for administrative, manufacturing, warehouses and tool room areas. * ERP and IT Systems Administration, Training, Technical Support to final users.
Education
iteso universidad jesuita de guadalajara
universidad del valle de atemajac
rafael gamez's Contact Information
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