Prasanna Mudaliar

Manager @ Lamipak

About

I am a proactive and achievement-oriented professional offering 18 years of experience in Aseptic Packaging with skills in managing end-to-end Project functions including O&M functions and production while achieving continuously improving safety, quality, service & cost performance. Currently associated with Pt.Lamipak, Indonesia as Lamination Manager and managing entire project functions and following operational target plan to achieve departmental goals & KPIs. I am a forward thinking person with skills in leading greenfield projects for Pt.Lamipak Indonesia, GLS ELOPAK and UFLEX with respect to cost, resource deployment, & quality compliance to ensure satisfactory execution. My strengths lies in schedule planning, greenfield project execution, budget formulation, troubleshooting, failure analysis and risk assessment to optimize efficiency of machines and enhance productivity. I have faced audits such as ISO 9001, 14000 & 45000 & BRC.

Country

Indonesia

City

Tangerang

Industry

Packaging & Containers

Skill

Aseptic Technique, Cost Reduction Analysis, Manpower Handling, Wastage reduction, Troubleshooting, Production Planning, Installation, testing & commissioning, Project Management, Process Improvement, New Business Development, Greenfield Projects, Operations Management, Preventive Maintenance, Analysis, Training, Quality Control, Inspection, TPM, 5S, Materials

Experience

Manager

Lamipak

2023-4 - Present · 3 yrs 6 mos

Indonesia

Responsible for day to production activities, new innovation in extrusion lamination process, Waste reduction, customer claim & complaints, process parameter stabilization. • Successful completion of installation & commissioning of 2 new advanced high speed 6-layer Triplex extrusion coating machine of 650 m/min – ERWEPA, Germany • Handling multi national workforce & prepare WI, SOP in multilingual. • Regularly organize trainings to refresh the new process implementation & learnings from big quality cases or customer complaint.

Senior Manager Production & Projects

GLS ELOPAK

2021-8 - 2023-3 · 1 yr 8 mos

Rewari, Haryana, India

• Assisting in formulating predictive, preventive, corrective, breakdown & shutdown schedules for various machinery & equipment to increase machine uptime & equipment reliability • Testing equipment to ensure that these are in conformity with all the technical specifications; inspecting vendor works and completing the erection of equipment • Driving continuous improvement, adopting best maintenance practices and maintaining SOPs & SMPs of all equipment • Ensuring formulation of plans for tackling breakdowns, spare parts management, inventory control • Contributed immensely in Greenfield Project and drove installation & commissioning of below machines: • 8 Colour Flexo printing machine of 400 m/min – Donghang, China • 7-layer Triplex extrusion coating machine of 300 m/min – Huilong, China • Slitter & Doctor machine of 600 m/min – Nanjing, China • Packaging line – Canapak, China • Established process parameter post trials & successfully qualified for Juice & Liquor segment • Drove designing & implementation SAP system for production data capturing • Managed production PPC for 3 month

Manager

ASEPTO - ASEPTIC LIQUID PACKAGING COMPANY

2016-4 - 2021-7 · 5 yrs 4 mos

Sanand, Gujarat, India

• Led Greenfield Project for in 2016, successfully installed, commissioned and qualified for all customer in Dairy, Juices & Liquor segments for following machines: • 7 Colour Flexo printing machine of 500 m/min – Gallus, Germany • 6 Layer triplex extrusion coating machine of 600 m/min – ERWEPA, Germany • Slitter & doctoring machine of 1000 m/ min – IMS, Italy • Packaging line – Signode, India • Trim handling system – Nantong, China • Metalized Lamination of 250 m/min – Bobst, Italy

Sr.Engineer

TETRA PAK India Pvt. Ltd.

2007-10 - 2016-3 · 8 yrs 6 mos

Pune, Maharashtra, India

• Front-led operations of Slitting, Doctoring & Extrusion Coating • Drove the productivity excellence and achieved maximum output and headed the slitting & doctoring area with maximum daily shift output • Created troubleshooting guide for the extrusion process. • Implemented autonomous maintenance which helped in reducing breakdowns as well restoring the machines to basic Condition

Trainee engineer

CIPLA PHARMACEUTICALS

2006-6 - 2007-10 · 1 yr 5 mos

Daund, Maharashtra, India

• Worked on cartontor machine & led its maintenance • Managed a team of 5 manpower for the whole line and responsible for delivery of daily production • Contributed in documentation process as well as managed planning board