Prakash Chavan
Deputy Manager @ Dodla Dairy Ltd
About
Food Safety & Quality Leader with 15+ years of expertise driving compliance, certifications, and operational excellence across India’s top dairy and beverage brands. Proven success in reducing product concerns by 90%, securing FSSC 22000 certifications, and leading multi-plant QA operations. Certified FSSAI Food Analyst and FSSC 22000 Lead Auditor with a Lean Six Sigma Green Belt, I specialize in building robust food safety systems that protect consumers and elevate brand reputation. Passionate about advancing food quality standards, fostering cross-functional collaboration, and shaping sustainable growth in the food industry.
India
Gangavati
Food Production
Internal Audits, Documentation, Quality Management, Document Management, SOP Development, U.S. Food and Drug Administration (FDA), Preventive controls, HARPC, Lean Six Sigma, DMAIC, SIPOC, Root Cause Analysis, Cause & Effect Diagram, Root Cause Problem Solving, Flow Charts, 80/20, Minitab, NABL, Laboratory Skills, Laboratory Safety
Experience

Deputy Manager
Gangavati
• Oversaw quality assurance processes for milk procurement, storage, processing, packaging, and dispatch. • Led a dedicated team to implement stringent quality measures, achieving a 90% reduction in product concerns. • Managed quality assurance operations across 3 processing plants and 22 milk chilling centers, ensuring high standards. • Contributed to Dodla Dairy's reputation as a leading dairy brand in Karnataka through cross-functional collaboration. • As a certified FSSC 22000 Lead Auditor i have led the plant team for successful certification of most latest version of FSSC 22000. • Mandatory FSSAI Schedule 4 third party audit is handled and got highest score so far 104/106.

Deputy Manager Quality Assurance
Bengaluru, Karnataka, India
• Led a QA team across processing plants and milk chilling centers, ensuring compliance with Godrej One standards. • Achieved significant reductions in consumer complaints through proactive quality management and precise processing analysis. • Conducted training sessions for Sales and Marketing teams on scientific handling of milk products, enhancing shelf life and minimizing concerns. • Successfully managed ISO 22000:2018 and FSSAI Schedule 4 audits, securing the highest score for the processing plant.

Senior Microbiologist
Mysore, Karnataka, India
• Spearheaded process validation for Non-alcoholic beverage lines, including Frooti and Appy Fizz, ensuring compliance and quality. • Conducted microbial validation studies for a Dairy Based Drink, achieving a 9-month shelf life. • Led the Food Safety Management System team to secure FSSC 22000 v5.1 certification, enhancing food safety standards. • Achieved zero consumer complaints on food safety through process optimization and rigorous internal audits. • Implemented effective Root cause analysis tools for putting Corrective action plans in place

Senior Microbiologist
Srikrishna Milks Pvt Ltd
Hubli, Karnataka, India
• Led the Food Safety team in implementing ISO 22000 standards, ensuring compliance and enhancing product safety. • Spearheaded new product development, successfully launching Fusion flavoured Milk and Greek style yoghurt. • Developed and standardized processes through comprehensive SOPs and documentation, improving operational efficiency. • Trained processing plant teams on Quality, Food Safety, and Process Optimisation, fostering a culture of excellence.

Microbiologist
Mysuru Area, India
• Conducted comprehensive microbiological analysis of food samples in compliance with FSSAI standards. • Developed and facilitated awareness programs on food safety for food business operators (FBOs). • Organized workshops on simple adulteration tests for food safety officers, enhancing their practical skills. • Standardised SOPs for laboratory equipment handling and calibration. • Actively participated in IEC activities to spread awareness on FSSAI to school, college students and public. • Audited various FBOs along with FSO and DO for Food Safety requirements as per FSSAI Schedule 4.

Quality Executive
Ballary, Karnataka
• Ensured quality assurance of Mid Day Meal foods, adhering to FSSAI standards. • Managed supplier quality and conducted regular audits to maintain food safety compliance. • Monitored HACCP protocols and maintained online documentation for traceability. • Calculated nutritional values in alignment with the Mid Day Meal scheme, enhancing meal quality. • Ensured 100% consumer satisfaction by frequent visits to schools and taking feedback from students. • Qualified as Internal Auditor for inter-plant audits on FSSAI Schedule 4 Audits. • Implemented Six sigma green belt projects.

Microbiologist
Director's Signature Packaged Drinking water company
Gangavathi, Karnataka
• Conducted microbial analysis of packaged and raw drinking water, ensuring compliance with BIS standards. • Successfully facilitated BIS inspection for IS 14543 certification, enhancing product credibility. • Developed and maintained SOPs and documentation, streamlining operational efficiency. • Trained shop-floor teams on hygiene protocols for raw water handling and storage processes.
Prakash Chavan's Contact Information
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