Petr M.
Production Director @ HF-Czechforge
About
Results-driven Production Director with over 10 years of leadership experience in the forging and steel industry. Proven ability to lead large-scale production and quality assurance operations, driving record-breaking company performance. Experiences in implementing Lean, 5S, and Six Sigma methodologies to achieve significant cost reductions, productivity gains, and continuous improvement.CORE COMPETENCIES• Strategic Leadership (100+ Staff)• Operational Excellence• Production Management Lean Manufacturing & 5S Implementation• Six Sigma (Black Belt) & Process Optimization• Cost Reduction & Budget Management• Quality Assurance & Root Cause Analysis
Czechia
Plzeň - město
Machinery
Black belt, Six Sigma, Zelený pás, Production, Leadership, Lean management, Kontrola kvality, Zajišťování jakosti (QA), Dovednosti pro nadřízené, English – active in speech and writing, Excellent time management skills, Ability to resolve issues, Strong leadership and teamwork attributes, Ability to develop strategies, Experienced in MS Office (Word, Excel, PowerPoint), Determined, Driving licence Category B (active driver)
Experience

Production Director
Cheb, Karlovarský, Česko
Responsible for 10 direct staff and up to 104 indirect staff. Achieved the best financial and production results in the company's history (since 2007) for two consecutive years (2022, 2023). Led a project to optimize energy consumption, resulting in annual savings of €55,000. Reduced costs by €18,000 annually by eliminating unnecessary tool modifications. Designed and implemented a new motivational bonus system to increase employee engagement and performance. Spearheaded the introduction of Lean Management and 5S principles across the production floor. Managed the implementation of new production and machine monitoring systems to improve data-driven decision-making.

Deputy Production Director
Cheb, Karlovarský, Česko
Responsible for 22 direct staff 40% Productivity increase of the Final Inspection department, new workplace layout - improved ergonomics, reduced transport, rationalization. Setting up a motivational bonus system

Technical Inspection Manager
Okres Plzeň-město, Česká republika
March 2017 – 11th November 2019 Technical Inspection Manager PILSEN STEEL s.r.o Quality managing and coordinating four (4) divisions (Steelmaking, Foundry, Forge and Machining). Leading team of 65 employees. Participating during the customers and certification audits. Providing technical suppprt on business and technical meetings with the customers. Cooperation with the Technical Development - participation during the completing analyses and expertise’s. Preparation of the technical solutions. Organization of the Criticality Analysis meetings. Deciding on the causes of the defects. Cooperation on the root case analysis. Providing supervisions, trainings, creating detailed quality reports, documenting all QC issues in database.

Head of Quality department - Machining Shop
Leading team (13 employees) responsible for the quality – outcoming inspections (responsibility for the inspection department, dimensional check, non-destructive testing etc.) Responsibility for solving all non-conformities and claims (internal and external). Internal communication with the other departments. Participating during the iternal audits, communication on business and technical meetings with the customers. From April 2012 Technical Inspection Manager representative.

Quality Inspector - Machining Shop
Preparing certificates, collecting documentation for the final inspection. Organization of the final inspection. Final inspections with the third company (surveyors) and with the customers. Manager of the Nuclear plant project.

Quality Inspector
Okres Plzeň-město, Česká republika
Preparing certificates, collecting documentation for the final inspection. Organization of the final inspection. Final inspections with the third company (surveyors) and with the customers. Audits of the components for the automotive – processes and documentation check.
Petr M.'s Contact Information
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