Owais Ahmed
Principal Engineer @ Ingredion Incorporated
About
As a Production Engineer, I am dedicated to driving operational excellence through continuous improvement, process optimization, and strict adherence to safety and quality standards. My expertise spans across manufacturing process improvements, equipment reliability, and cost management strategies, all aimed at enhancing overall plant performance. I am deeply committed to fostering a culture of safety, with a strong focus on EHS compliance and ensuring zero LTIR & TRIR, while aligning with ISO, GMP, and regulatory standards. Leveraging Lean Six Sigma principles, I consistently work towards optimizing production processes, managing inventory effectively, and achieving sustainable cost control. I thrive in environments where innovation meets efficiency, collaborating closely with cross-functional teams to improve workflows and meet customer demands with precision and quality. With a focus on safety regulations, team development, and process reliability, I drive the adoption of methodologies like 5S and other continuous improvement initiatives. My goal is to create an agile, productive, and safe working environment, contributing to both immediate operational success and long-term sustainability.
Pakistan
Hyderabad
Food Production
Proven Supervisory & Leadership Abilities, Strong Analytical & Problem-Solving Skills, Ensuring Equipment Reliability & Performance, Skilled in Team Motivation & Development, Collaborative Teamwork & Cross-functional Coordination, Trend Analysis & Continuous Improvement, Leadership & Team Management, Effective Problem-Solving & Decision Making, Proficient in SAP PP (Production Planning), Strong Analytical & Data-Driven Approach, Knowledge of Regulatory Compliance & Standards, Ensuring Equipment Reliability & Operational Efficienc, Experience in Managing External Audits, Production Scheduling & Adherence Expertise, Project Management & Process Optimization, Engineering, Research, C (Programming Language), Writing, Business Planning
Experience

Principal Engineer
Kotri
• Achieved 100% compliance with the EHS improvement plan, maintaining zero LTIR & TRIR, and full adherence to PPE protocols. • Led employee training based on TTP & TNA to enhance safety knowledge and operational efficiency. • Provided technical support to enhance facility safety during work process or equipment redesigns, minimizing workplace risks. • Ensured all production activities adhered to ISO and GMP standards to maintain quality and safety. • Actively participated in customer visits and audits, ensuring compliance and fostering strong client relationships. • Coordinated daily Preventative & Reactive Maintenance to keep plant operations running smoothly. • Supported plant cost control initiatives and drove Continuous Improvement efforts to optimize performance. • Monitored KPIs and standard worksheets to ensure operational efficiency and compliance. • Enforced compliance with all internal plant rules and safety standards across the workforce. • Led internal and external audits in line with SOPs and regulatory guidelines. • Analyzed production and chemical consumption variances, implementing strategies to maintain compliance. • Collaborated with Sales & Operations Planning (S&OP) to determine production needs based on customer orders and annual goals. • Led Root Cause Analysis (RCA) to address deviations in production planning and scheduling KPIs. • Partnered with Quality Control to identify in-process non-conformances and implement corrective actions. • Promoted HAZOP studies, risk analysis, and incident reduction initiatives to improve overall safety and operational performance.

Junior Engineer Production
Jamshoro District, Sindh, Pakistan
• Ensured adequate manpower allocation to maintain smooth shift operations and optimize productivity. • Monitored the performance and timely maintenance of process equipment according to established schedules. • Managed production planning and inventory control, coordinating with Warehouse & Sales to ensure timely product withdrawals. • Conducted Root Cause Analysis (RCA) and Corrective and Preventive Actions (CAPA) for off-code production batches. • Regularly performed warehouse walk-rounds to ensure FIFO adherence for raw materials and finished goods. • Optimized manpower utilization in required sections, controlling product losses to improve efficiency. • Maintained clean and organized work areas, ensuring compliance with GMP standards across all installations. • Ensured timely withdrawal of manufacturing materials and supplies from stores to support production needs. • Utilized the SAP system for efficient management of production activities and performance documentation. • Supported HSE initiatives by promoting plant safety training, PPE compliance, and conducting safety walk rounds, risk assessments, and JSA.
Owais Ahmed's Contact Information
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