Muresh Kumar SANKARAN
Application Engineer @ Nexa Control
About
Application Engineer and Software Engineering graduate with specialized expertise in Building Monitoring Systems (BMS) and Chiller Plant Optimization (CPOS) for mission-critical Data Centre environments. Proficient in advanced automation platforms including Siemens TIA Portal V20 (S7-1517H), Tridium Niagara N4, and Onion Software. Hands-on experience in the full project lifecycle (Cx1–Cx5), from sensor specification and termination to the commissioning of large-scale HVAC/ACMV systems, UPS, and Backup Gensets. Adept at optimizing Power Usage Effectiveness (PUE) and implementing industrial protocols (Modbus/BACnet) to meet CDCP standards. Leveraging a strong Software Engineering background to bridge the gap between IT infrastructure and Operational Technology (OT). Passionate on digital transformation and automation.
Malaysia
Negri Sembilan
Information Technology & Services
Schneider, Project Commissioning, MK119, Tridium Niagara, Modbus, BACnet, Data Centers, C#, Presentations, Sales, Git, Robotic Process Automation (RPA), Engineering, Programmable Logic, PLC Ladder Logic, PLC Siemens, Distributed Control System (DCS), Amazon Web Services (AWS), Team Spirit, Troubleshooting
Experience

Application Engineer
Kulai
• Completed 40MW Tier 3 Data Center. • Development and implementation of Chiller Plant Optimization Systems(CPOS) and Building Monitoring Systems (BMS) to maximize energy efficiency (PUE) in Tier 3 -standard Data Centers. • Developed advanced graphics using Onion Software MK119 and Tridium Niagara N4 to visualize real-time power distribution and cooling performance. • Develop control logic for Siemens S7-1517H and IM155 modules using TIA Portal V20, specializing in Structured Text (ST) for high-availability Data Centre environments. • Provision and configure industrial controllers and gateways, including Distech DDCs, ADAM RIO, Advantech EKI, HVAC routers and TOU IBGW/IBSM, ensuring seamless integration. • Integrated monitoring for critical Data Centre assets, including UPS, MVSG, Gensets, CRAH units, FWU and Fuel Oil Systems. Control systems for Chiller, Cooling Towers, Buffer Tanks and Pumps. • Responsible for testing sensors based on range, accuracy, and output (4-20mA, 0-10V, RTD). Involved in the installation and termination of temperature, humidity, differential pressure, and flow sensors. • Proficient in reading and interpreting Single Line Diagrams (SLD) and control schematics and assembly of control panels. • Managed to do full Cx1 to Cx5(IST) commissioning workflows, point-to-point testing, continuity testing, and functional performance tests on all integrated equipment. • Configured industrial networks using Mikrotik switches and performed server installations to ensure secure data flow between the site level and the BMS/CPOS server.

Engineering Associate
Seremban, Negri Sembilan, Malaysia
-Operated advanced high-temperature furnaces for carbon brake disc manufacturing in accordance with aerospace quality standards (A320, A321 & B737). - Operated and supported FANUC M-710iC robotic systems and contributed to process improvements in the Optimized Infiltration Process (OIP). - Used DCS(Distributed Control System) interfaces to execute thermal programs for carbonization, graphitization, and specialized treatments such as Heat Treatment and CVI(Chemical Vapor Infiltration). - Interpreted furnace data in real time (temperature, pressure, gas flow), identified process deviations, and supported engineering in root cause analysis and corrective actions. - Conducted batch-based loading/unloading procedures using stack jigs, ensuring dimensional compliance and traceability for each disc. - Maintained process logs, collaborated with CVI and Final Machining teams, and ensured seamless transition between CVI i1–i4 cycles, density validation, and final machining phases. - Gained deep understanding of aerospace process flow, automation systems, and industrial gas handling (argon, nitrogen). - Contributed to process improvement suggestions during team reviews and collaborated with engineering to optimize cycle time and gas efficiency. - Executed continuous improvement initiatives to streamline production processes. - Collaborated closely with cross-functional teams for seamless coordination of production activities and timely delivery of finished goods. - Conducted regular maintenance checks, preventing potential machine failures and production halts. - Coordinated with quality assurance team to identify and rectify defects early in production cycle. - Collaborated with engineering team to troubleshoot and resolve technical issues, minimizing disruption to production.

Information System Intern
Seremban, Negri Sembilan, Malaysia
•Provide technical support to over 150 employees across multiple departments, including engineering, production, and administrative functions. •Manage and maintain critical IT infrastructure, including servers, workstations, and network systems, ensuring 99.9% uptime. • Enhanced collaboration between departments through effective utilization of the SAP system for information sharing. •Supported IT department in handling technology rollout and maintenance. • Administer Active Directory, Exchange, and Office 365 services, managing user accounts, permissions, and group policies. •Organized and maintained IT inventory, ensuring all hardware and software assets were accurately accounted for and in optimal condition. •Completed assigned tasks ahead of schedule, demonstrating strong time management skills and commitment to project success. •Conducted thorough testing of application features, ensuring functionality and reliability before deployment. •Developed comprehensive documentation for internal use, simplifying knowledge transfer among team members. •Collaborated on projects with cross-functional teams to ensure successful completion within deadlines. •Streamlined workflow processes by automating repetitive tasks using scripting tools. •Participated in cybersecurity awareness training, enhancing IT team's preparedness against potential cyber threats. •Contributed to IT project planning sessions, offering insights that helped in shaping technology strategy and objectives. •Assisted in development of user manuals and training materials, improving user understanding and adoption of new software tools. •Facilitated integration of new software applications into existing systems, ensuring seamless operation and user adoption. •Assisted in network infrastructure upgrades and expansions, supporting growing business requirements and improving system performance. •Provided basic end-user troubleshooting and desktop support.
Muresh Kumar SANKARAN's Contact Information
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