Munashe Morris Mutendere
Telecommunications Engineer @ ZETDC
About
Thank you for visiting my LinkedIn!I would describe myself as an experienced Electrical and Automation Engineer. I hold a M.Eng Manufacturing Systems and Operations Management from NUST Zimbabwe and a B.Eng Mechatronics from CUT Zimbabwe. My most recent engagement was as a Projects Engineer at Mine Elect/Autic Systems with a focus on electrical engineering, industrial automation(PLC programming, SCADA/HMI programming, process optimisation) industrial networks, cybersecurity(OT and IT) and consultancy within the gold, platinum, nickel and chrome mining industry. I also have solid experience in the Power utilities industry (thermal and hydro powerplants, power transmission) in the context of operation and maintenance as well as powerplant construction having started off as an intern at Harare Power Station ( 30MW) and 1 year 7months experience at Hwange Expansion Project (600 MW) under Sinohydro.I trained as a Control and Instrumentation Engineer under Zimbabwe Power Company at Kariba South Power Station(1050 MW), Kariba Bulk Supply Point(330kV),Hwange Power Station(920MW) and Hwange Expansion Project(2×335MW), Hwange A BSP(330kV) and Hwange B BSP(400/330kV). I have experience with Alstom Generators, Anslado Italy Turbines and Generators, Babcock Utilty Boilers, Dongfang Boiler Group utility Boilers. I have solid technical expertise in CAPEX and EPC project management. To this end I have developed expertise in these following areas: ● Electrical and Automation systems design ● EPC and CAPEX project management ● Asset Management( including maintenance management, reliability engineering, planning and scheduling maintenance in CMMS) ● EHV, HV, MV and LV systems( primary and secondary equipment) ●Quality Control and Quality Assurance I enjoy practicing practical engineering, generating new ideas and devising feasible engineering solutions to broadly relevant problems. My colleagues would describe me as a driven, resourceful individual who mantains a positive proactive attitude when faced with adversity. Highlights of my career key achievements include : ●Best performing Control and Instrumentation Graduate Trainee-ZPC(2022-2024) ●Increasing Plant Overall Equipment Effectiveness. ●Best shift productivity award-Maserati shift Delta. Beverages ●Increasing equipment performance and overall process productivity. Interest include industrial and power systems automation and application of AI in these feilds. Lets connect! I can be reached through this profile,email(munashemutendere@gmail.com) and by phone(263-786-688-306).
Zimbabwe
Harare
Mining & Metals
Rockwell Studio 5000, Industrial Experience, Function Block, Beckhoff TwinCAT, Coordination Skills, Budget Management, C&I, SEL Relays, Omicron Test Equipment , ABB PCM 600, Power System Automation, System Testing, Functional Testing, Turbine protection, Electrical Wiring, Camera Calibration, calibration , GE-Fanuc, Thermal Power Plant, Failure Mode and Effects Analysis (FMEA)
Experience

Telecommunications Engineer
• Designed and maintained transmission networks to support SCADA control and telephony services. • Implemented network security procedures to safeguard against cyber breaches. • Conducted network optimization and prepared for smart metering network implementation. • Repaired communication equipment and interpreted network diagrams to enhance fault resolution.

Projects Engineer
Bulawayo, Bulawayo Province, Zimbabwe
In this role I led electrical and automation projects for various clients within the mining(gold,platinum, chrome, nickel, lithium), and manufacturing( sugar, FMCG) industries. I was involved in the full lifecycle of the projects all the way to handover ensuring that project objectives, timelines, scope and quality are met. This entails process and systems audits, project proposal documentation, electrical schematics design, PLC programming(Automation Studio 5000), SCADA design( FactoryTalk View Studio), process design and optimisation, method statements, Standard Operating Procedure, Commissioning and project handover. I ensured business profitability through meeting budget requirements set for projects and ensuring visibility of the organisation at marketing and networking events.I ensured total client satisfaction.

Graduate Engineer Control and Instrumentation Engineering
Kariba, Mashonaland West Province, Zimbabwe
•ABB 800xA SCADA, ABB Microscada SYS600 Substation Control System(SCS),GE Nexus OC6000e DCS, Siemens SPPA DCS T3000 maintenance, NARI SCADA maintenance, ABB 560 RTU maintenance, troubleshooting and programming guided by IEC 61850 and IEC 104/101. •Routine maintenance and Calibration of Control and Instrumentation(flowmeters, PLCs, pressure gauges, RTDs, temperature sensors, level sensors) • Implementation and adherence to IMS •Process optimization and troubleshooting through PLC programming(Schneider PLCs, Siemens S7) • Routine maintenance of motors and electrical circuits through IR tests and winding resistance tests • Condition Monitoring of electrical and Control equipment • Post maintenance, post fault and Routine testing of Transformers, Reactors, VTs, CTs with Omicron CPC100, CP SB1,CP TD1 and Omicron PTM guided by IEC standards. • Root Cause analysis of failures as guided by best practices • Pneumatic and hydraulics circuits maintenance • Routine testing of protection schemes through relay testing of ABB REG 670, ABB RET 670, ABB REF 670, ABB REF 615, ABB REM 615, SEL 487, SEL 787, LGPG 111,MCAG relays, MVAJ relays AND TJM earth fault relays using Omicron CMC 265-6 and Omicron Test Universe. • Maintenance and troubleshooting of Bay Control Units relays, Substation Control Systems(S.C.S) • Maintenance and troubleshooting of Switchgear(11kV,330kV, 18kV, 380V) through RCM • Review of IED logic through ABB PCM 600 and reviewing GE Baker Hughes logic • Monthly and quarterly maintenance reports • Scheduling Routine and preventive maintenance for Electrical and Control equipment • Developing and implementing RCM procedures. • Inventory control of Control and Instrumentation spares • Engagement with OEMs for Protection relays faults • Centrifugal, gear and vane pumps maintenance and troubleshooting. • Implementation of assigned projects by Supervisor through Primavera P6

Graduate Engineer Protection and Control
Kariba 330KV BSP
•Operate and maintain the protection and control systems on generation transmission and distribution network covering Mashonaland West province in Zimbabweo •Plan and onganize testing requirements with project managers to ensure timing schedules and budgets are achieved for major capital projects. •Provide technical advice and training in the function and safe operation of installed e quipment to field staff and customers. • Oversee Protection Test Centre management and Supervision of Subordinates. • Plan weekly maintenance works as according to the annual maintenance plan, •Design and review protection and control schematics, test and commission HV and LV electrical systems. •Carry out tests on all protection relays during statutory and breakdown maintenance • Calculation of fault levels, system co-ordination and grading i.e. fault diagnosis and systems re- engineering, •Carry out fault diagnostics and remedial maintenance on all protection and control systems for the Generationg Transmission Sub-Transmission and Distribution Network • Plan organize and perform protection system analysis and investigations following system disturbances with use of simulation software •Carry out tests on all protection relays during Statutory and breakdown maintenanceo • Calculation of fault level system co-ordination and grading io e. fault diagnosis and systems re- engineering, • Carry out fault diagnostics and remedial maintenance on all protection and control Systems for the Generationg Transmission Sub-Transmission and Distribution Networks. •Plan, organize and perform protection System analysis and investigations following system disturbances with use of simulation software (DigSilent PowerFactory) and proffer recommendations for the LV, HV and EHV networks •Calculation of protection settings, IED configurations and review of performance analysis

Assistant Project Engineer
Matabeleland North, Zimbabwe
I was an Assistant Electrical and Instrumentation Project Engineer at Sinohydro Zim for the Hwange Expansion Project . I was involved in equipment installations of boiler 7 and 8( Dofang Boiler Group) : •Forced Draft, Induced Draft, Primary Air and Sealing Air fans •Coal mills, coal bucket cleaning and coal feeders •Boiler Feedwater Pumps(BFP), Condensate Pumps and Vacuum pumps •Condensate Storage Tanks •Condenser cooling water tubes and overall Condenser I was also instrumental in the drafting of installation procedures and operation and maintenance manuals of equipment. I also played a pivotal role in resolving NCRs from the project employer. I also participated in the following tests that were pivotal in the project: 1. Unit 7 Boiler hydrostatic pressure test. 2 Unit 7 Condenser water filling test 3. Unit 7 Condensate Tank hydrostatic pressure test. I also participated in safety documentation issuing reviewing and drafting, HIRA plans drafting and reviewing and accident investigations, Field Change Notices and Rigging Study documents. I was a key team member liaising with the ZPC Project team, equipment manufacturer( DEC), ZPC consultant ( HATCH) and the plant designer( Henani Institute) ensuring that equipment was installed per the Factories and Works Act, installation procedures; ASME, IEC and IEEE standards; passing Factory Acceptance tests and that the plant is designed and installed for Reliability, Availability, Maintainability and Safety (RAMS) I appointed technicians ( Electricians, Weilders and Fitters) for the project guided by the Factories and Works Act, ensuring they're familiar with the project guidelines eg HSE guideline effecting quality and competent work. I also supervised inspections and managed the Thermal Machinery department technicians towards achieving set daily targets, monthly targets and quarterly targets.

Intern Control and Instrumentation Engineer
Harare, Zimbabwe
I was a student an Intern Control and Instrumentation Engineer at Harare Power Station in the control and instrumentation department. My duties under supervision included daily plant checks, feild instrumentation calibrations, process controllers programming, electrical equipment maintenance and wiring of instrumentation circuits. I was also involved in the mechanical maintenance of the plant and carried out pump, fans(FD and ID), Boiler hydraulic and pneumatic systems maintenance.I was also a team player in essential outage works such as hydrostatic pressure tests and boiler start ups. I was involved in projects that aided better boiler and turbine control and increased power production at Harare Power Station.

Intern Production and Maintenance Engineer
Harare, Zimbabwe
▪ Operation and on site maintenance of Krones Packaging Lines( palletizing ,decapping ,bottle filling and depalletizing machines) ▪ On-site operator diagnosis and troubleshooting of instrumentation equipment (Siemens S7-300 PLCs, Luiz Sick sensors, Endress +Hauser instruments) ▪ Recording and analysis of vital process control metrics pertaining to raw material usage(coal, water, power consumption,CO2 preforms, shrink-wrap) for process and output optimization as an application of Lean Manufacturing ▪ Followed technical documentation, including tooling instructions and product specifications to determine and implement operational sequences. ▪ Maintained machines within work area, complying with company and OSHAS safety rules and regulations
Education

Mastered in Engineering primarily focusing on industrial engineering and its' integration to the business structure of an organisation. I was equipped with expertise in > Quality Systems >Financial and Management Accounting > Design of industrial control systems > Manufacturing information systems and databases > Manufacturing Systems modelling and simulation; just to name a few. My dissertation titled : Design of a machine learning based vibration analysis system for a hydro-electric Francis Turbine, aimed at utilising AI for diagnosing Turbine health in terms of vibration. Thereby allowing for predictive and reactive maintenance towards set reliability targets
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