Muhammed Roshan N
Senior Engineer: Cell / Battery Testing & Validation @ Inverted
About
Mechanical Engineer with 3+ years of experience in Design of Experiments (DoE), testing, and thermal simulations for Li-ion cells and battery packs. Expertise in data-driven validation and performance optimization.
India
Kozhikode
Information Technology & Services
Design Verification Plan & Reporting (DVP&R), Battery Cycler Operations , Standard Operating Procedure (SOP), Project Management, Project Planning, MATLAB, Watertightgeometry meshing, EV thermal, Electric Vehicles, ElectricMotor, Power Electronics, Modeling and Simulation, Thermal Analysis, Mechanical Engineering, Batteries, Computer-Aided Engineering (CAE), Battery Testing, Conjugate Heat Transfer Modelling , Lithium-ion Batteries, Design of Experiments (DOE)
Experience

Senior Engineer: Cell / Battery Testing & Validation
Noida
Led end to end DVP and homologation for > 10 battery packs (<13.4 kWh) in mobility & ESS platforms, defining test matrices, coordinating external labs, ensuring compliance with inhouse define experiment & regulatory standard such as AIS-156, IEC 61960, ISO 16750/3, UN 38.3, UL standards etc. Owned cell level DVP, Standard Operating Procedure (SOP) definition and execution including degradation, safety and electrical-thermal characterization testing, enabling data-driven cell selection for production battery programs. Led battery pack component validation and selection of critical electrical, mechanical components such as enclosures, busbars, fuses, gaskets, Thermal Interface Material (TIM) for cooling solutions, carbon conductive paste to reduce contact resistance in series connections, and structural adhesives for secure cell-to-holder bonding.

CFD Analyst
Noida
Led end-to-end battery pack thermal simulation using Conjugate Heat Transfer (CHT) method (geometry cleanup, meshing, solver setup, validation) and achieved experimental validation < 10% deviation, defining operating temperature limits across varying C-rates and ambient conditions. Evaluated and implemented multiple thermal management architectures such as Phase Change Material (PCM), active air cooling, liquid cold-plate cooling (bottom/side), and immersion cooling across 2W/3W mobility & ESS battery packs, enabling high C-rate operation. Completed advanced Computational Fluid Dynamics (CFD) course on ANSYS Fluent with projects involving steady-state and multiphase flow simulations (orifice flow, globe valve and centrifugal pump characterization, cavitation analysis) with automation using journal files and UDF scripting.

Project Intern
Bengaluru, Karnataka, India
1.Spearheaded the acquisition of valuable content for the battery team's knowledge base, contributing to improved collaboration and efficiency. 2.Leveraged thermal simulation to investigate the influence of cell chemistry and State of Charge (SoC) on thermal runaway behavior. 3.Leveraged thermal simulation to analyze the effectiveness of porous vents in mitigating thermal propagation within battery packs. The study focused on how these vents influence pressure buildup and propagation delays.

Graduate Apprenticeship Trainee (GAT)
Srinagar, Jammu & Kashmir, India
1.Streamlined Aviation Turbine Fuel (ATF) quality assurance procedures, ensuring adherence to strict safety protocols. 2.Effectively communicated with clients and responsible officers to resolve any concerns regarding aircraft refueling operations. 3.Maintained meticulous technical and non-technical records related to the Aviation Service Facility (ASF) operations, fostering transparency and accountability.

Internship Trainee
Vadhi steels private limited
Kozhikode, Kerala, India
1.Oversees the overall steel production process led by the engineers. 2.Maintains organizational inventory by checking inventory to determine level of procurement, expedite orders and deliver materials to workstations
Muhammed Roshan N's Contact Information
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