Muhammad Usman Sarwar

• Procure the machines and other associated equipment for production, quality and R&D. • Development of eco-friendly and sustainable materials, products, and solutions. • Coordinate and assist cross-functional teams for continuous development and improvement. • Connect and networking with suppliers to develop the supply chain. • Conduct supplier performance evaluation & identify new suppliers for raw materials/waste. • Preparation of compounds in lab, testing their properties and analysis of results accordingly.

• Planning and organizing production schedules. Planning and preparing production based on sales plan. • Managed and evaluate machine resources to ensure productivity and minimal downtime. • Supervised production team, including its production Supervisors, production in-charges, production coordinator, and other production office staff. • Oversaw a workforce of 50+ employees in the manufacturing department. • Ensured that the production is cost effective • Strived to reduce expenses and increase productivity across all product lines. • Monitored product standards and implement quality-control programs. • Provided motivation, support and guidance to all employees. • Created schedules for employees to ensure optimum staffing levels. • Liaising with other managers to formulate objectives and understand requirements. • Determined amount of necessary resources (workforce, raw materials etc.) Ensure output meets quality standards. • Prepared production efficiency reports for top management. • Defective goods analysis, identification of reasons and development of corrective actions to prevent defects in future. • Prepared an Optimize Labor Establishment Plan. • Prepared procedure and forms to have an eye on daily machine downtime and study reports to make a plan to reduce machine shutdown. • Contributed to the creation and implementation of best practice Lean vision, processes and strategies to help and improve operational performance. • Prepared material requirement plans for production department according to production forecast. • Handling daily quality related issues and prepare quality reports and investigations. • Assisted maintenance department activities and plan maintenance schedules in accordance with production plans. Organization of planned equipment maintenance according to the approved schedule. • Prepared ISO 9001:2008 documentation & ensuring the implementation of ISO procedures within the organization.

• Ensured meeting the finished product volume demand by ensuring optimized resource utilization and efficiency. • Ensured that quality standards, product specifications are consistently met. • Ensured that the safety, risks & environment are managed by planning and the implementation of the programs with consultation and coordination with subordinates and health & safety managers. • Prepared production reports, Plan Vs Actual efficiency reports for top management. • Capacity analysis of Blow Molding Department For all machines and products (From daily to yearly capacity). • Calculated Blow Molding Machine efficiencies for all products. Planning and preparing production, handling Quality issues. • Identified opportunities to optimize equipment and process improvements. • Studied and presented the change in trend of (2001-2005) Customer Complaints V/S(2006-2010) Customer Complaints. • Detailed study of 2009 and 2010 customer complaints and make action plan and validated it. • Prepared an Optimize Labor Establishment Plan of SPF. • Prepared procedures to have an eye on daily machine downtime and study reports to make a plan to reduce machine shutdown. • Prepare material requirement plans for production department according to production forecast. • Handling daily quality related issues and prepare quality reports and investigations. • KPIs monitoring and determined ways to improve ability to maintain company operations. • Analyzed statistical data and product specifications to determine standards and establish quality and reliability objectives of finished products. • Effective use of raw material and ensuring minimum wastage. • Production planning and implementation according to customer orders. • Managed maintenance department activities and planned maintenance schedules in accordance with production plans. • Additionally, worked as ISO Coordinator for ISO 9001:2008 & ISO 14001:2004 and making sure the implementation of ISO procedures within the organization.

• Planed monthly production plans. • Effectively carry out the practical implementation of the company quality policy. • Prioritized projects and available resources, completing jobs on time and within budget. • Selection of Plastic Raw Materials according to application. • Planned, updated and ensured the compliance to work instructions and procedures. • Compiled and prepared new work instructions, standard operating procedure of present and new products. • Compliance of given production targets and checking in daily basis. • Initiated respective training of new and existing employee where and when required. • Effective use of raw material and ensuring minimum wastage. • Coordinated with vendors to ensure timely delivery of materials and supplies. • Ensure that work force and other resources required to achieve manufacturing objectives. • Additionally, worked as ISO 9001:2008 Coordinator, have complete understanding and knowledge of procedure and helped in making forms and implementing ISO 9001:2008.

Training in Injection Molding, Printing, Assembly and EPS production Departments.

"CUM LAUDE" Master thesis: Injection molding and properties of composites filled with synthetic and natural fibers. The aim of research work was focused on the problem of reuse of cotton and polyester textile waste and preparation of thermoplastic composites with LDPE, PP and recycled LDPE by injection molding. Also, to investigate the influence of fibrous filler type (cotton, polyester and mixed), and fiber content on to mechanical properties and morphology of polymer-fiber composites.

Bachelor thesis: Polymeric Paints (PVA Emulsion)